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康译员 [编号]:479 |
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女 |
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擅长专业: |
机械,工程英语 |
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1984/4/1 |
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汉族 |
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重庆 重庆 |
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英语 |
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英语 |
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TEM4CTE6 |
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2 年 |
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英语 |
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重庆 重庆 |
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TEM 4 |
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2005/10/1 |
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65 |
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CET6 |
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2006/10/1 |
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480 |
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2007/7/1--2008/3/1 |
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浙江温州阀门公司 |
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其它 |
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翻译 |
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翻译 |
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职位: |
英语翻译 |
自我评价: |
从事泵阀,机械材料等技术标准翻译 |
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工作时期: |
2008/3/1--2009/5/1 |
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重庆机械厂 |
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外企代表处 |
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翻译 |
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笔译案例信息 |
案例标题: |
Specification for Pipeline Valves |
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原文: |
Specification for Pipeline Valves
ANSI/API SPECIFICATION 6D
TWENTY-THIRD EDITION, APRIL 2008
EFFECTIVE DATE: OCTOBER 1, 2008
CONTAINS API MONOGRAM ANNEX AS PART OF
US NATIONAL ADOPTION
ISO 14313:2007 (Identical), Petroleum and natural gas
industries—Pipeline transportation systems—Pipeline
valves
Copyright American Petroleum Institute
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Copyright American Petroleum Institute
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Special Notes
API publications necessarily address problems of a general nature. With respect to particular
circumstances, local, state, and federal laws and regulations should be reviewed.
Neither API nor any of API’s employees, subcontractors, consultants, committees, or other
assignees make any warranty or representation, either express or implied, with respect to the
accuracy, completeness, or usefulness of the information contained herein, or assume any
liability or responsibility for any use, or the results of such use, of any information or process
disclosed in this publication. Neither API nor any of API’s employees, subcontractors,
consultants, or other assignees represent that use of this publication would not infringe upon
privately owned rights.
API publications may be used by anyone desiring to do so. Every effort has been made by the
Institute to assure the accuracy and reliability of the data contained in them; however, the
Institute makes no representation, warranty, or guarantee in connection with this publication and
hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use
or for the violation of any authorities having jurisdiction with which this publication may conflict.
API publications are published to facilitate the broad availability of proven, sound engineering
and operating practices. These publications are not intended to obviate the need for applying
sound engineering judgment regarding when and where these publications should be utilized.
The formulation and publication of API publications is not intended in any way to inhibit anyone
from using any other practices.
Any manufacturer marking equipment or materials in conformance with the marking
requirements of an API standard is solely responsible for complying with all the applicable
requirements of that standard. API does not represent, warrant, or guarantee that such products
do in fact conform to the applicable API standard.
API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and
properly train and equip their employees, and others exposed, concerning health and safety
risks and precautions, nor undertaking their obligations to comply with authorities having
jurisdiction.
Information concerning safety and health risks and proper precautions with respect to particular
materials and conditions should be obtained from the employer, the manufacturer or supplier of
that material, or the material safety data sheet.
All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or
transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without
prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L
Street, N.W., Washington, D.C. 20005.
Copyright © 2008 American Petroleum Institute
Copyright American Petroleum Institute
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API Foreword
Nothing contained in any API publication is to be construed as granting any right, by implication
or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by
letters patent. Neither should anything contained in the publication be construed as insuring
anyone against liability for infringement of letters patent.
This document was produced under API standardization procedures that ensure appropriate
notification and participation in the developmental process and is designated as an API
standard. Questions concerning the interpretation of the content of this publication or comments
and questions concerning the procedures under which this publication was developed should be
directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street,
N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part
of the material published herein should also be addressed to the director.
Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five
years. A one-time extension of up to two years may be added to this review cycle. Status of the
publication can be ascertained from the API Standards Department, telephone (202) 682-8000.
A catalog of API publications and materials is published annually and updated quarterly by API,
1220 L Street, N.W., Washington, D.C. 20005.
Suggested revisions are invited and should be submitted to the Standards and Publications
Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.
Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the
specification.
Should: As used in a standard, “should” denotes a recommendation or that which is advised but
not required in order to conform to the specification.
This standard is under the jurisdiction of the API Standards Subcommittee on Valves and
Wellhead Equipment (API SC6). This API standard is identical with the English version of ISO
14313:2007. ISO 14313 was prepared by Technical Committee ISO/TC 67 Materials, equipment
and offshore structures for petroleum and natural gas industries, SC 2, Pipeline transportation
systems.
For the purposes of this standard, the following editorial change has been made:
― A national informative annex (Annex F—API Monogram) has been included giving guidance
to users.
This standard shall become effective on the date printed on the cover but may be used
voluntarily from the date of distribution.
Copyright American Petroleum Institute
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Contents
Page
API Foreword ......................................................................................................................................................... ii
Foreword ................................................................................................................................................................ v
Introduction ........................................................................................................................................................... vi
1 Scope ......................................................................................................................................................... 1
2 Conformance ............................................................................................................................................. 1
2.1 Units of measurement ............................................................................................................................... 1
2.2 Rounding ................................................................................................................................................... 1
2.3 Compliance to standard ............................................................................................................................ 1
3 Normative references ............................................................................................................................... 2
4 Terms and definitions ............................................................................................................................... 4
5 Symbols and abbreviated terms .............................................................................................................. 7
5.1 Symbols ..................................................................................................................................................... 7
5.2 Abbreviated terms .................................................................................................................................... 7
6 Valve types and configurations ............................................................................................................... 8
6.1 Valve types ................................................................................................................................................ 8
6.2 Valve configurations ................................................................................................................................ 9
7 Design ...................................................................................................................................................... 23
7.1 Design standards and calculations ....................................................................................................... 23
7.2 Pressure and temperature rating ........................................................................................................... 24
7.3 Sizes ......................................................................................................................................................... 24
7.4 Face-to-face and end-to-end dimensions ............................................................................................. 25
7.5 Valve operation ....................................................................................................................................... 39
7.6 Pigging ..................................................................................................................................................... 40
7.7 Valve ends ............................................................................................................................................... 40
7.8 Pressure relief ......................................................................................................................................... 41
7.9 Bypasses, drains and vents ................................................................................................................... 42
7.10 Injection points ....................................................................................................................................... 42
7.11 Drain, vent and sealant lines .................................................................................................................. 42
7.12 Drain, vent and sealant valves ............................................................................................................... 43
7.13 Hand-wheels and wrenches — Levers .................................................................................................. 43
7.14 Locking devices ...................................................................................................................................... 43
7.15 Position of the obturator ......................................................................................................................... 43
7.16 Position indicators ................................................................................................................................. 43
7.17 Travel stops ............................................................................................................................................. 44
7.18 Actuator, operators and stem extensions ............................................................................................ 44
7.19 Lifting ....................................................................................................................................................... 44
7.20 Drive trains .............................................................................................................................................. 44
7.21 Stem retention ......................................................................................................................................... 45
7.22 Fire type-testing ...................................................................................................................................... 45
7.23 Anti-static device .................................................................................................................................... 45
7.24 Design documents ................................................................................................................................. 45
7.25 Design document review ........................................................................................................................ 45
8 Materials .................................................................................................................................................. 46
8.1 Material specification .............................................................................................................................. 46
8.2 Service compatibility ............................................................................................................................... 46
8.3 Forged parts ............................................................................................................................................ 46
8.4 Composition limits ................................................................................................................................. 46
8.5 Toughness test requirements ................................................................................................................ 47
8.6 Bolting ..................................................................................................................................................... 48
8.7 Sour service ............................................................................................................................................ 48
8.8 Vent and drain connections ................................................................................................................... 48
Copyright American Petroleum Institute
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9 Welding .................................................................................................................................................... 48
9.1 Qualifications .......................................................................................................................................... 48
9.2 Impact testing ......................................................................................................................................... 48
9.3 Hardness testing ..................................................................................................................................... 49
9.4 Repair ....................................................................................................................................................... 49
10 Quality control ........................................................................................................................................ 51
10.1 NDE requirements .................................................................................................................................. 51
10.2 Measuring and test equipment ............................................................................................................... 51
10.3 Qualification of inspection and test personnel .................................................................................... 51
10.4 NDE of repairs ......................................................................................................................................... 52
10.5 Weld end NDE ......................................................................................................................................... 52
10.6 Visual inspection of castings ................................................................................................................. 52
11 Pressure testing ..................................................................................................................................... 52
11.1 General .................................................................................................................................................... 52
11.2 Stem backseat test ................................................................................................................................. 53
11.3 Hydrostatic shell test .............................................................................................................................. 53
11.4 Hydrostatic seat test ............................................................................................................................... 54
11.5 Testing of drain, vent and sealant injection lines ................................................................................ 55
11.6 Draining ................................................................................................................................................... 55
12 Coating .................................................................................................................................................... 55
13 Marking .................................................................................................................................................... 56
14 Preparation for shipment ........................................................................................................................ 58
15 Documentation .........................................................................................................................................58
Annex A (normative) Requirements for non-destructive examination ........................................................... 59
Annex B (normative) Supplementary test requirements .................................................................................. 63
Annex C (informative) Supplementary documentation requirements ............................................................ 67
Annex D (informative) Purchasing guidelines ................................................................................................... 68
Annex E (informative) Marking example ............................................................................................................ 75
Annex F (informative) API Monogram ..................................................................................................................77
Bibliography ......................................................................................................................................................... 79
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved v
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 14313 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.
This second edition cancels and replaces the first edition (ISO 14313:1999), which has been technically
revised, principally by the following.
Clause 2, on the requirements for conformity to this International Standard, has been added for
clarification.
Clause 7, on the requirements for allowable stresses and allowable deflection on design, has been
revised and clarified.
Clause 8, on material, has been revised to align the requirements with global industry practice for carbon
content and carbon equivalent for pressure-containing, pressure-controlling, welding ends and parts
requiring welding.
New requirements on repairs and NDE of welding repairs have been added to Clause 9 on Welding.
A new table (Table D.2) has been added to Annex D (informative) to provide more guidance for those
requirements listed in the text as requiring agreement between the manufacturer/purchaser.
API Specification 6D / ISO 14313
v Copyright American Petroleum Institute
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ISO 14313:2007(E)
vi © ISO 2007 – All rights reserved
Introduction
This International Standard is the result of harmonizing the requirements of ISO 14313:1999 and
API Spec 6D-2002[5].
The revision of ISO 14313 is developed based on input from both ISO/TC67/SC2 WG2 and
API 6D TG technical experts. The technical revisions have been made In order to accommodate the needs of
industry and to move this International Standard to a higher level of service to the petroleum and natural gas
industry.
Users of this International Standard should be aware that further or differing requirements can be needed for
individual applications. This International Standard is not intended to inhibit a manufacturer from offering, or
the purchaser from accepting, alternative equipment or engineering solutions for the individual application.
This may be particularly applicable where there is innovative or developing technology. Where an alternative
is offered, the manufacturer should identify any variations from this International Standard and provide details.
API Specification 6D / ISO 14313
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INTERNATIONAL STANDARD ISO 14313:2007(E)
© ISO 2007 – All rights reserved 1
Petroleum and natural gas industries — Pipeline transportation
systems — Pipeline valves
1 Scope
This International Standard specifies requirements and provides recommendations for the design,
manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline
systems meeting the requirements of ISO 13623 for the petroleum and natural gas industries.
This International Standard is not applicable to subsea pipeline valves, as they are covered by a separate
International Standard (ISO 14723).
This International Standard is not applicable to valves for pressure ratings exceeding PN 420 (Class 2 500).
2 Conformance
2.1 Units of measurement
In this International Standard, data are expressed in both SI units and USC units. For a specific order item,
unless otherwise stated, only one system of units shall be used, without combining data expressed in the
other system.
For data expressed in SI units, a comma is used as the decimal separator and a space is used as the
thousands separator. For data expressed in USC units, a dot (on the line) is used as the decimal separator
and a comma is used as the thousands separator.
2.2 Rounding
Except as otherwise required by this International Standard, to determine conformance with the specified
requirements, observed or calculated values shall be rounded to the nearest unit in the last right-hand place of
figures used in expressing the limiting value, in accordance with the rounding method of ISO 31-0:1992,
Annex B, Rule A.
2.3 Compliance to standard
A quality system should be applied to assist compliance with the requirements of this International Standard.
NOTE ISO/TS 29001 gives sector-specific guidance on quality management systems.
The manufacturer shall be responsible for complying with all of the applicable requirements of this
International Standard. It shall be permissible for the purchaser to make any investigation necessary in order
to be assured of compliance by the manufacturer and to reject any material that does not comply.
API Specification 6D / ISO 14313
1 Copyright American Petroleum Institute
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ISO 14313:2007(E)
2 © ISO 2007 – All rights reserved
3 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments, corrigendum, and maintenance agency output) applies.
ISO 31-0,1992, Quantities and units — Part 0: General principles
ISO 148-1, Metallic materials — Charpy pendulum impact test — Part 1: Test method
ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1: Dimensions,
tolerances and designation
ISO 5208:1993, Industrial valves — Pressure testing of valves
ISO 7268, Pipe components — Definition of nominal pressure
ISO 9606-1, Approval testing of welders — Fusion welding — Part 1: Steels
ISO 9712, Non-destructive testing — Qualification and certification of personnel
ISO 10474, Steel and steel products — Inspection documents
ISO 10497, Testing of valves — Fire type-testing requirements
ISO 15156 (all parts), Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production
ISO 15607, Specification and qualification of welding procedures for metallic materials — General rules
ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials — Welding
procedure specification
ISO 15614-1, Specification and qualification of welding procedures for metallic materials — Welding
procedure test — Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
ISO 23277, Non-destructive testing of welds — Penetrant testing of welds — Acceptance levels
ISO 23278, Non-destructive testing of welds — Magnetic particle testing of welds — Acceptance levels
ASME B1.20.11), Pipe Threads, General Purpose, Inch
ASME B16.5-1996, Pipe Flanges and Flanged Fittings : NPS 1/2 through 24
ASME B16.10-2000, Face-to-Face and End-to-End Dimensions of Valves
ASME B16.34-2004, Valves, Flanged, Threaded, and Welding End
ASME B16.47-2006, Large Diameter Steel Flanges : NPS 26 Through NPS 60 Metric/Inch Standard
ASME B31.4-2006, Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids
ASME B31.8-2003, Gas Transmission and Distribution Piping Systems
ASME Boiler and Pressure Vessel Code, Section V: Nondestructive Examination
1) American Society of Mechanical Engineers International, 345 East 47th Street, NY 10017-2392, USA
API Specification 6D / ISO 14313
2 Copyright American Petroleum Institute
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 3
ASME Boiler and Pressure Vessel Code — Section VIII: Rules for Construction of Pressure Vessels
Division 1, Rules for Construction of Pressure Vessels
ASME Boiler and Pressure Vessel Code — Section VIII: Rules for Construction of Pressure Vessels
Division 2: Alternative Rules
ASME Boiler and Pressure Vessel Code — Section IX: Welding and Brazing Qualifications
ASNT SNT-TC-1A2), Recommended Practice No. SNT-TC-1A — Personnel Qualification and Certification in
Non-Destructive Testing
ASTM A3203), Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for Low-
Temperature Service
ASTM A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A388, Standard Practice for Ultrasonic Examination of Heavy Steel Forgings
ASTM A435, Standard Specification for Straight-Beam Ultrasonic Examination of Steel Plates
ASTM A577, Standard Specification for Ultrasonic Angle-Beam Examination of Steel Plates
AWS QC14), Standard for AWS Certification of Welding Inspectors
EN 287-15), Qualification test of welders — Fusion welding — Part 1: Steels
EN 1092-1, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, PN
designated — Part 1: Steel flanges
EN 10204:2004, Metallic products — Type of inspection documents
MSS SP-44, Steel Pipeline Flanges
MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping
Components — Visual Method for Evaluation of Surface Irregularities
NACE TM0177-2005, Standard test method. Laboratory testing of metals for resistance to specific forms of
environmental cracking in H2S environments
NACE TM0284, Standard Test Method — Evaluation of Pipeline and Pressure Vessel Steels for Resistance to
Hydrogen-Induced Cracking
2) American Society of Non-Destructive Testing, P.O. Box 28518, 1711 Arlingate Lane, Columbus, OH 43228-0518,
USA.
3) ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA.
4) The American Welding Society, 550 NW LeJeune Road, Miami, FL 33126, USA.
5) CEN, European Committee for Standardization, Central Secretariat, Rue de Stassart 36, B-1050, Brussels, Belgium.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
4 © ISO 2007 – All rights reserved
4 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
4.1
ASME rating class
numerical pressure design class defined in ASME B16.34 and used for reference purposes
NOTE The ASME rating class is designated by the word “class” followed by a number.
4.2
bi-directional valve
valve designed for blocking the fluid in both downstream and upstream directions
4.3
bleed
drain or vent
4.4
block valve
gate, plug or ball valve that blocks flow into the downstream conduit when in the closed position
NOTE Valves are either single- or double-seated, bi-directional or uni-directional.
4.5
breakaway thrust
breakaway torque
maximum thrust or torque required to operate a valve at maximum pressure differential
4.6
by agreement
agreed between manufacturer and purchaser
4.7
double-block-and-bleed valve
DBB
single valve with two seating surfaces that, in the closed position, provides a seal against pressure from both
ends of the valve with a means of venting/bleeding the cavity between the seating surfaces
NOTE This valve does not provide positive double isolation when only one side is under pressure. See doubleisolation-
and-bleed valve (4.8).
4.8
double-isolation-and-bleed valve
DIB
single valve with two seating surfaces, each of which, in the closed position, provides a seal against pressure
from a single source, with a means of venting/bleeding the cavity between the seating surfaces
NOTE This feature can be provided in one direction or in both directions.
4.9
drive train
all parts of a valve drive between the operator and the obturator, including the obturator but excluding the
operator
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 5
4.10
flow coefficient
K
v
volumetric flow rate of water at a temperature between 5 °C (40 °F) and 40 °C (104 °F) passing through a
valve and resulting in a pressure loss of 0,1 MPa (1 bar; 14.5 psi)
NOTE K
v is expressed in SI units of cubic metres per hour.
NOTE Kv is related to the flow coefficient Cv , expressed in USC units of US gallons per minute at 15,6 °C (60 °F)
resulting in a 1 psi pressure drop as given by Equation (1):
v
v
1,156
C
K (1)
4.11
full-opening valve
valve with an unobstructed opening, not smaller than the internal bore of the end connections
4.12
handwheel
wheel consisting of a rim connected to a hub, for example by spokes, and used to manually operate a valve
requiring multiple turns
4.13
locking device
part or an arrangement of parts for securing a valve in the open and/or closed position
4.14
manual actuator
manual operator
wrench (lever) or hand-wheel with or without a gearbox
4.15
maximum pressure differential
MPD
maximum difference between the upstream and downstream pressure across the obturator at which the
obturator may be operated
4.16
nominal pipe size
NPS
numerical imperial designation of size which is common to components in piping systems of any one size
NOTE Nominal pipe size is designated by the abbreviation “NPS” followed by a number.
4.17
nominal pressure class
PN
numerical pressure design class as defined in ISO 7268 and used for reference purposes
NOTE Nominal pressure (PN) class is designated by the abbreviation “PN” followed by a number.
4.18
nominal size
DN
numerical metric designation of size that is common to components in piping systems of any one size
NOTE Nominal size is designated by the abbreviation “DN” followed by a number.
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ISO 14313:2007(E)
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4.19
obturator
closure member
part of a valve, such as a ball, clapper, disc, gate or plug that is positioned in the flow stream to permit or
prevent flow
4.20
operator
device (or assembly) for opening or closing a valve
4.21
packing gland
component used to compress the stem packing
4.22
position indicator
device to show the position of the valve obturator
4.23
piggability
capability of a valve to permit the unrestricted passage of a pig
4.24
powered actuator
powered operator
electric, hydraulic or pneumatic device bolted or otherwise attached to the valve for powered opening and
closing of the valve
4.25
pressure class
numerical pressure design class expressed in accordance with either the nominal pressure (PN) class or the
ASME rating class
NOTE In this International Standard, the pressure class is stated by the PN class followed by the ASME rating class
between brackets.
4.26
pressure-containing parts
parts, whose failure to function as intended results in a release of contained fluid into the environment
4.27
pressure-controlling parts
parts, such as seat and obturator, intended to prevent or permit the flow of fluids
4.28
process-wetted parts
parts exposed directly to the pipeline fluid
4.29
reduced-opening valve
valve with the opening through the obturator smaller than at the end connection(s)
4.30
seating surfaces
contact surfaces of the obturator and seat which ensure valve sealing
4.31
stem
part that connects the obturator to the operator and which can consist of one or more components
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 7
4.32
stem extension assembly
assembly consisting of the stem extension and the stem extension housing
4.33
support ribs or legs
metal structure that provides a stable footing when the valve is set on a fixed base
4.34
through-conduit valve
valve with an unobstructed and continuous cylindrical opening
4.35
uni-directional valve
valve designed for blocking the flow in one direction only
4.36
unless otherwise agreed
modification of the requirements of this International Standard unless the manufacturer and purchaser agree
on a deviation
4.37
unless otherwise specified
modification of the requirements of this International Standard unless the purchaser specifies otherwise
4.38
venturi plug valve
valve with a substantially reduced opening through the plug and a smooth transition from each full-opening
end to the reduced opening
5 Symbols and abbreviated terms
5.1 Symbols
C
v flow coefficient in USC units
K
v flow coefficient in metric units
t thickness
5.2 Abbreviated terms
BM base metal
CE carbon equivalent
DBB double-block-and-bleed
DIB double isolation-and-bleed
DN nominal size
HAZ heat-affected zone
HBW Brinell hardness, tungsten ball indenter
HRC Rockwell C hardness
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ISO 14313:2007(E)
8 © ISO 2007 – All rights reserved
HV Vickers hardness
MPD maximum pressure differential
MT magnetic-particle testing
NDE non-destructive examination
NPS nominal pipe size
PN nominal pressure
PQR (weld) procedure qualification record
PT penetrant testing
PWHT post-weld heat treatment
RT radiographic testing
SMYS specified minimum yield strength
USC United States Customary (units)
UT ultrasonic testing
WM weld metal
WPS weld procedure specification
WPQ welder performance qualification
6 Valve types and configurations
6.1 Valve types
6.1.1 Gate valves
Typical configurations for gate valves with flanged and welding ends are shown, for illustration purposes only,
in Figures 1 and 2.
Gate valves shall have an obturator that moves in a plane perpendicular to the direction of flow. The gate can
be constructed of one piece for slab-gate valves or of two or more pieces for expanding-gate valves.
Gate valves shall be provided with a back seat or secondary stem sealing feature in addition to the primary
stem seal.
6.1.2 Lubricated and non-lubricated plug valves
Typical configurations for plug valves with flanged and welding ends are shown, for illustration purposes only,
in Figure 3.
Plug valves shall have a cylindrical or conical obturator that rotates about an axis perpendicular to the
direction of flow.
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 9
6.1.3 Ball valves
Typical configurations for ball valves with flanged or welding ends are shown, for illustration purposes only, in
Figures 4, 5 and 6.
Ball valves shall have a spherical obturator that rotates on an axis perpendicular to the direction of flow.
6.1.4 Check valves
Typical configurations for check valves are shown, for illustration purposes only, in Figures 7 to 13. Check
valves can also be of the wafer, axial flow and lift type.
Check valves shall have an obturator which responds automatically to block fluid in one direction.
6.2 Valve configurations
6.2.1 Full-opening valves
Full-opening flanged-end valves shall be unobstructed in the fully opened position and shall have an internal
bore as specified in Table 1. There is no restriction on the upper limit of valve bore sizes.
Full-opening through-conduit valves shall have a circular bore in the obturator that allows a sphere to pass
with a nominal size not less than that specified in Table 1.
Welding-end valves can require a smaller bore at the welding end to mate with the pipe.
Valves with a non-circular opening through the obturator shall not be considered full opening.
6.2.2 Reduced-opening valves
Reduced-opening valves with a circular opening through the obturator shall be supplied with a minimum bore
as follows, unless otherwise specified:
valves DN 300 (NPS 12) and below: one size below nominal size of valve with bore according to Table 1;
valves DN 350 (NPS 14) to DN 600 (NPS 24): two sizes below nominal size of valve with bore according
to Table 1;
valves above DN 600 (NPS 24): by agreement.
EXAMPLE A DN 400 (NPS 16) – PN 250 (class 1500) reduced-opening ball valve has a minimum bore of 287 mm.
Reduced-opening valves with a non-circular opening through the obturator shall be supplied with a minimum
opening by agreement.
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ISO 14313:2007(E)
10 © ISO 2007 – All rights reserved
Table 1 — Minimum bore for full-opening valves
Minimum bore by class
mm
DN NPS
PN 20 to 100
(Class 150 to 600)
PN 150
(Class 900)
PN 250
(Class 1 500)
PN 420
(Class 2 500)
15
20
25
32
40
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1 050
1 200
1 350
1 400
1 500
½
¾
1
1¼
1½
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
56
60
13
19
25
32
38
49
62
74
100
150
201
252
303
334
385
436
487
538
589
633
684
735
779
830
874
925
976
1 020
1 166
1 312
1 360
1 458
13
19
25
32
38
49
62
74
100
150
201
252
303
322
373
423
471
522
570
617
665
712
760
808
855
904
956
1 006
1 149
—
—
—
13
19
25
32
38
49
62
74
100
144
192
239
287
315
360
406
454
500
546
594
641
686
730
775
819
—
—
—
—
—
—
—
13
19
25
32
38
42
52
62
87
131
179
223
265
292
333
374
419
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 11
Key
1 stem indicator
2 stem enclosure
3 handwheel
4 yoke nut
5 yoke
6 stem
7 yoke bolting
8 stem packing
9 relief valve
10 bonnet
11 bonnet bolting
12 gate guide
13 gate assembly
14 seat ring
15 body
16 support ribs or legs
17 raised face
18 welding end
19 ring joint
A raised-face face-to-face
dimension
B welding-end end-to-end
dimension
C ring-joint end-to-end
dimension
NOTE See Tables 2 to
6 for dimensions A, B and C.
Figure 1 — Expanding-gate/rising-stem gate valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
12 © ISO 2007 – All rights reserved
Key
1 stem indicator
2 stem enclosure
3 hand-wheel
4 yoke nut
5 yoke
6 stem
7 yoke bolting
8 stem packing
9 relief valve
10 bonnet
11 bonnet bolting
12 gate
13 seat ring
14 body
15 support ribs or
legs
16 raised face
17 welding end
18 ring joint
A raised-face faceto-
face dimension
B welding-end endto-
end dimension
C ring-joint end-toend
dimension
NOTE See
Tables 2 to 6 for
dimensions A, B and C.
Figure 2 — Slab-gate/through-conduit rising-stem gate valve
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 13
Key
1 lubricator screw
2 gland studs and nuts
3 gland
4 cover studs and nuts
5 cover
6 cover gasket
7 stem packing
8 lubricant check valve
9 plug
10 body
11 stop collar
12 raised face
13 welding end
14 ring joint
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 3 — Plug valve
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ISO 14313:2007(E)
14 © ISO 2007 – All rights reserved
Key
1 stem seal
2 bonnet cover
3 bonnet
4 body bolting
5 body
6 seat ring
7 stem
8 ball
9 raised face
10 welding end
11 ring joint
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 4 — Top-entry ball valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 15
Key
1 stem
2 body cover
3 stem seal
4 body
5 seat ring
6 ball
7 body bolting
8 closure
9 raised face
10 welding end
11 ring joint
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 5 — Three-piece ball valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
16 © ISO 2007 – All rights reserved
Key
1 stem
2 body cover
3 stem seal
4 body
5 seat ring
6 ball
7 closure
8 raised face
9 welding end
10 ring joint
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 6 — Welded-body ball valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 17
Key
1 cover bolting
2 cover
3 body
4 clapper disc arm
5 shaft
6 clapper disc
7 seat ring
8 support ribs or legs
9 raised face
10 welding end
11 ring joint
12 direction of flow
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 7 — Reduced-opening swing check valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
18 © ISO 2007 – All rights reserved
Key
1 cover bolting
2 cover
3 body
4 clapper disc arm
5 shaft
6 seat ring
7 clapper disc
8 support ribs or legs
9 raised face
10 welding end
11 ring joint
12 direction of flow
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for
dimensions A, B and C.
Figure 8 — Full-opening swing check valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 19
Key
1 body
2 hinge
3 nut
4 closure plate/stud
assembly
5 seat ring
6 bearing spacers
7 hinge pin
8 hinge pin retainers
9 direction of flow
Figure 9 — Single-plate wafer-type check valve, long pattern
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ISO 14313:2007(E)
20 © ISO 2007 – All rights reserved
Key
1 body
2 closure plate
3 stop pin
4 spring
5 hinge pin
6 plate lug bearings
7 body lug bearings
8 stop pin retainers
9 hinge pin retainers
10 spring bearings
11 direction of flow
Figure 10 — Typical dual-plate wafer-type check valve, long pattern
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 21
Key
1 body
2 clapper
3 pin
4 clapper seal
5 body seal
6 lifting eye
7 direction of flow
Figure 11 — Single-plate wafer-type check valve, short pattern
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
22 © ISO 2007 – All rights reserved
Key
1 body
2 rod guidance
3 disc
4 bearing
5 spring
6 flow direction
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for dimensions A, B
and C.
Figure 12 — Axial flow check valve
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 23
Key
1 cover bolting
2 cover
3 body
4 piston
5 liner
6 seat ring
7 support ribs or legs
9 raised face
10 welding end
11 ring joint
12 direction of flow
A raised-face face-to-face dimension
B welding-end end-to-end dimension
C ring-joint end-to-end dimension
NOTE See Tables 2 to 6 for dimensions A,
B and C.
Figure 13 — Piston check valve
7 Design
7.1 Design standards and calculations
Pressure-containing parts, including bolting, shall be designed with materials specified in Clause 8.
Design and calculations for pressure-containing elements shall be in accordance with an internationally
recognized design code or standard with consideration for pipe loads, operating forces, etc. The choice of
standard shall be by agreement.
NOTE 1 Examples of internationally recognized design codes or standards are ASME Section VIII Division 1 or
Division 2, ASME B16.34, EN 12516-1 and EN 13445-3.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
24 © ISO 2007 – All rights reserved
The allowable stress values shall be consistent with the selected design code or standard.
If the selected design code or standard specifies a test pressure less than 1,5 times the design pressure, then
the design pressure for the body calculation shall be increased such that the hydrostatic test pressure in 11.3
can be applied.
NOTE 2 Some design codes or standards require a consistent and specific application of requirements for fabrication
and testing, including NDE.
7.2 Pressure and temperature rating
The nominal pressure (PN) class or the ASME rating class shall be used for the specification of the required
pressure class.
Valves covered by this International Standard shall be furnished in one of the following classes:
PN 20 (class 150);
PN 50 (class 300);
PN 64 (class 400);
PN 100 (class 600);
PN 150 (class 900);
PN 250 (class 1500);
PN 420 (class 2500).
Pressure-temperature ratings for class-rated valves shall be in accordance with the applicable rating table for
the appropriate material group in ASME B16.34.
Pressure-temperature ratings for PN-rated valves shall be in accordance with the applicable rating table for
the appropriate material group in EN 1092-1.
If intermediate design pressures and temperatures are specified by the purchaser, the pressure-temperature
rating shall be determined by linear interpolation.
Pressure-temperature ratings for valves made from materials not covered by ASME B16.34 and EN 1092-1
shall be determined from the material properties in accordance with the applicable design standard.
NOTE Non-metallic parts can limit maximum pressures and minimum and maximum operating temperatures.
The maximum operating pressure at the minimum and maximum operating temperatures shall be marked on
the nameplate.
7.3 Sizes
Valves constructed to this International Standard shall be furnished in nominal sizes as listed in Table 1.
NOTE In this International Standard, DN sizes are stated first followed by the equivalent NPS size between brackets.
Except for reduced-opening valves, valve sizes shall be specified by the nominal sizes (DN) or nominal pipe
size (NPS).
Reduced-opening valves with a circular opening shall be specified by the nominal size of the end connections
and the nominal size of the reduced opening in accordance with Table 1.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 25
EXAMPLE 1 A DN 400 – PN 20 valve with a reduced 303 mm diameter circular opening shall be specified as
DN 400 (NPS 16) DN 300 (NPS 12).
Reduced-opening valves with a non-circular opening and reduced-opening check valves shall be designated
as reduced-bore valves and specified by the nominal size corresponding to the end connections followed by
the letter “R”.
EXAMPLE 2 Reduced-bore valve with DN 400 (NPS 16) end connections and a 381 mm 305 mm rectangular
opening shall be specified as 400R.
7.4 Face-to-face and end-to-end dimensions
Unless otherwise agreed, face-to-face (A) and end-to-end (B and C) dimensions of valves shall be in
accordance with Tables 2 to 6; see Figures 1 to 13 for diagrams of dimensions A, B and C.
Face-to-face and end-to-end dimensions for valve sizes not specified in Tables 2 to 6 shall be in accordance
with ASME B16.10. Face-to-face and end-to-end dimensions not shown in Table 2 to Table 6 or in
ASME B16.10 shall be established by agreement.
The length of valves having one welding end and one flanged end shall be determined by adding half the
length of a flanged-end valve to half the length of a welding-end valve.
Tolerances on the face-to-face and end-to-end dimensions shall be 2 mm for valve sizes DN 250 (NPS 10)
and smaller, and 3 mm for valve sizes DN 300 (NPS 12) and larger.
The nominal size and face-to-face or end-to-end dimensions shall be stated on the nameplate if not specified
in, or not in accordance with, Tables 2 to 6.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
26 © ISO 2007 – All rights reserved
Table 2 — Gate valves — Face-to-face (A) and end-to-end (B and C) dimensions
Dimension
mm
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 20 (class 150) PN 50 (class 300)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
178
191
203
229
267
292
330
356
381
406
432
457
—
508
559
610
610a
711
762
711b
216
241
283
305
403
419
457
502
572
610
660
711
—
813
864
914
914
965
1 016
1 016
191
203
216
241
279
305
343
368
394
419
445
470
—
521
—
—
—
—
—
—
216
241
283
305
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
216
241
283
305
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
232
257
298
321
419
435
473
518
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
API Specification 6D / ISO 14313
26 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 27
Table 2 (continued)
Dimension
mm
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 64 (class 400) PN 100 (class 600)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
292
330
356
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
292
330
356
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
295
333
359
410
498
600
676
765
829
905
981
1 060
1 153
1 241
1 321
1 410
1 537
1 667
1 794
1 895
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 562
1 664
1 794
1 946
2 099
API Specification 6D / ISO 14313
27 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
28 © ISO 2007 – All rights reserved
Table 2 (continued)
Dimension
mm
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 150 (class 900) PN 250 (class 1500)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
—
1 568
368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943
368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943
371
422
473
549
711
841
1 000
1 146
1 276
1 407
1 559
1 686
—
1 972
PN 420 (class 2500)
50
65
80
100
150
200
250
300
2
2½
3
4
6
8
10
12
451
508
578
673
914
1 022
1 270
1 422
451
508
578
673
914
1 022
1 270
1 422
454
514
584
683
927
1 038
1 292
1 445
a Through-conduit valves shall be 660 mm.
b Through-conduit valves shall be 813 mm.
API Specification 6D / ISO 14313
28 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 29
Table 3 — Plug valves — Face-to-face (A) and end-to-end (B and C) dimensions
Dimension
mm
Short-pattern Regular-pattern Venturi-pattern Round-port, full-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 20 (class 150)
50
65
80
100
150
200
250
300
350
400
450
500
600
2
2½
3
4
6
8
10
12
14
16
18
20
24
178
191
203
229
267
292
330
356
—
—
—
—
—
267
305
330
356
457
521
559
635
—
—
—
—
—
191
203
216
241
279
305
343
368
—
—
—
—
—
—
—
—
—
394
457
533
610
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
406
470
546
622
—
—
—
—
—
—
—
—
—
—
—
533
610
686
762
864
914
1 067
—
—
—
—
—
—
559
635
686
762
864
914
1 067
—
—
—
—
—
—
546
622
699
775
876
927
1 080
267
298
343
432
546
622
660
762
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
279
311
356
445
559
635
673
775
—
—
—
—
—
PN 50 (class 300)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
216
241
283
305
403
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
267
305
330
356
457
521
559
635
—
—
—
—
—
—
—
—
—
—
—
—
232
257
298
321
419
435
473
518
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
403
502
568
—
—
—
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
419
518
584
—
—
—
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
—
—
—
—
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
457
521
559
635
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
419
435
473
518
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
283
330
387
457
559
686
826
965
—
—
—
—
—
—
—
—
—
—
—
—
283
330
387
457
559
686
826
965
—
—
—
—
—
—
—
—
—
—
—
—
298
346
403
473
575
702
841
981
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
29 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
30 © ISO 2007 – All rights reserved
Table 3 (continued)
Dimension
mm
Short-pattern Regular-pattern Venturi-pattern Round-port, full-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 64 (class 400)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
292
330
356
406
495
597
673
762
—
—
—
—
—
—
—
—
—
—
—
—
292
330
356
406
495
597
673
762
—
—
—
—
—
—
—
—
—
—
—
—
295
333
359
410
498
600
676
765
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
—
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
—
498
600
676
765
829
905
981
1 060
1 159
1 241
1 321
1 410
1 537
1 667
1 794
1 895
330
381
445
483
610
737
889
1 016
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
559
711
845
889
1 016
—
—
—
—
—
—
—
—
—
—
—
—
333
384
448
486
613
740
892
1 019
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
30 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 31
Table 3 (continued)
Dimension
mm
Regular-pattern Venturi-pattern Round-port, full-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 100 (class 600)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
30
32
34
36
292
330
356
432
559
660
787
—
—
—
—
—
—
—
—
—
—
—
—
292
330
356
432
559
660
787
—
—
—
—
—
—
—
—
—
—
—
—
295
333
359
435
562
664
791
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 651
1 778
1 930
2 083
—
—
—
—
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 651
1 778
1 930
2 083
—
—
—
—
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 664
1 794
1 946
2 099
330
381
445
508
660
794
940
1 067
—
—
—
—
—
—
—
—
—
—
—
—
—
—
559
711
845
1 016
1 067
—
—
—
—
—
—
—
—
—
—
—
333
384
448
511
664
797
943
1 070
—
—
—
—
—
—
—
—
—
—
—
PN 150 (class 900)
50
65
80
100
150
200
250
300
400
2
2½
3
4
6
8
10
12
16
368
419
381
457
610
737
838
—
—
—
—
381
457
610
737
838
—
—
371
422
384
460
613
740
841
—
—
—
—
—
—
610
737
838
965
1 130
—
—
—
—
610
737
838
965
1 130
—
—
—
—
613
740
841
968
1 140
381
432
470
559
737
813
965
1 118
—
—
—
—
—
—
—
—
—
—
384
435
473
562
740
816
968
1 121
—
API Specification 6D / ISO 14313
31 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
32 © ISO 2007 – All rights reserved
Table 3 (continued)
Dimension
mm
Regular-pattern Venturi-pattern Round-port, full-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 250 (class 1500)
50
65
80
100
150
200
250
300
2
2½
3
4
6
8
10
12
368
419
470
546
705
832
991
1 130
—
—
470
546
705
832
991
1 130
371
422
473
549
711
841
1 000
1 146
—
—
—
—
705
832
991
1 130
—
—
—
—
705
832
991
1 130
—
—
—
—
711
841
1 000
1 146
391
454
524
625
787
889
1 067
1 219
—
—
—
—
—
—
—
—
394
457
527
629
794
899
1 076
1 235
PN 420 (class 2500)
50
65
80
100
150
200
250
300
2
2½
3
4
6
8
10
12
451
508
578
673
914
1 022
1 270
1 422
—
—
—
—
—
—
—
—
454
514
584
683
927
1 038
1 292
1 445
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
32 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 33
Table 4 — Ball valves — Face-to-face (A) and end-to-end (B and C) dimensions
Dimension
mm
Full-bore and reduced-bore
Short-pattern, full-bore
and reduced-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 20 (class 150)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1100
1200
1400
1500
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60
178
191
203
229
394
457
533
610
686
762
864
914
—
1 067
1 143
1 245
1 295
1 372
1 473
1 524
—
—
—
—
—
—
216
241
283
305
457
521
559
635
762
838
914
991
—
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
—
191
203
216
241
406
470
546
622
699
775
876
927
—
1 080
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
267
292
330
356
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
403
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
279
305
343
368
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
33 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
34 © ISO 2007 – All rights reserved
Table 4 (continued)
Dimension
mm
Full-bore and reduced-bore
Short-pattern, full-bore
DN NPS and reduced-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
PN 50 (class 300)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1100
1200
1400
1500
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60
216
241
283
305
457
502
568
648
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
—
216
241
283
305
457
521
559
635
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
—
232
257
298
321
419
518
584
664
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
—
—
—
—
—
—
—
—
—
—
—
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
435
473
518
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
34 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 35
Table 4 (continued)
Dimension
mm
Full-bore and reduced-bore Full-bore and reduced-bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 64 (class 400) PN 100 (class 600)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1100
1200
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
—
—
—
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
—
—
—
—
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
—
—
—
—
410
498
600
676
765
829
905
981
1 060
1 153
1 241
1 321
1 410
1 537
1 667
1 794
1 895
—
—
—
—
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
—
—
—
—
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
—
—
—
—
295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 562
1 664
1 794
1 946
2 099
—
—
—
—
API Specification 6D / ISO 14313
35 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
36 © ISO 2007 – All rights reserved
Table 4 (continued)
Dimension
mm
Full-bore and reduced-bore Full-bore and reduced bore
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
DN NPS
PN 150 (class 900) PN 250 (class 1500)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
1 651
—
1 880
—
—
2 286
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
—
—
—
—
—
—
371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
—
1 568
1 673
—
1 902
—
—
2 315
368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943
368
419
470
546
705
832
991
1 130
1 257
1 384
—
—
—
—
371
422
473
549
711
841
1 000
1 146
1 276
1 407
1559
1686
—
1972
PN 420 (class 2500)
50
65
80
100
150
200
250
300
2
2½
3
4
6
8
10
12
451
508
578
673
914
1 022
1 270
1 422
451
508
578
673
914
1 022
1 270
1 422
454
540
584
683
927
1 038
1 292
1 445
API Specification 6D / ISO 14313
36 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 37
Table 5 — Check valves, full opening and reduced types —
Face-to-face (A) and end-to-end (B and C) dimensions
Dimension
mm
PN 20 (class 150) PN 50 (class 300) PN 64 (class 400) PN 100 (class 600)
DN NPS
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
900
950
1 000
1100
1200
1400
1500
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
36
38
40
42
48
54
60
203
216
241
292
356
495
622
699
787
864
978
978
1 067
1 295
1 295
1 448
1 524
1 956
—
—
—
—
—
—
203
216
241
292
356
495
622
699
787
864
978
978
1 067
1 295
1 295
1 448
1 524
1 956
—
—
—
—
—
—
216
229
254
305
368
508
635
711
800
876
991
991
1 080
1 308
—
—
—
—
—
—
—
—
—
—
267
292
318
356
445
533
622
711
838
864
978
1 016
1 118
1 346
1 346
1 499
1 594
2 083
—
—
—
—
—
—
267
292
318
356
445
533
622
711
838
864
978
1 016
1 118
1 346
1 346
1 499
1 594
2 083
—
—
—
—
—
—
283
308
333
371
460
549
638
727
854
879
994
1 035
1 140
1 368
1 372
1 524
1 619
—
—
—
—
—
—
—
292
330
356
406
495
597
673
762
889
902
1 016
1 054
1 143
1 397
1 397
1 600
1 651
2 083
—
—
—
—
—
—
292
330
356
406
495
597
673
762
889
902
1 016
1 054
1 143
1 397
1 397
1 600
1 651
2 083
—
—
—
—
—
—
295
333
359
410
498
600
676
765
892
905
1 019
1 060
1 153
1 407
1 410
1 613
1 664
—
—
—
—
—
—
—
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 600
1 651
2 083
—
—
—
—
—
—
292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 600
1 651
2 083
—
—
—
—
—
—
295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 613
1 664
—
—
—
—
—
—
—
API Specification 6D / ISO 14313
37 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
38 © ISO 2007 – All rights reserved
Table 5 (continued)
Dimension
mm
PN 150 (class 900) PN 250 (class 1500) PN 420 (class 2500)
DN NPS
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
Raised
face
A
Welding
end
B
Ring
joint
C
50
65
80
100
150
200
250
300
350
400
450
500
600
2
2½
3
4
6
8
10
12
14
16
18
20
24
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
1 549
368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
1 549
371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
1 568
368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
1 943
368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
1 943
371
422
473
549
711
841
1 000
1 146
1 276
1 407
1 559
1 686
1 972
451
508
578
673
914
1 022
1 270
1 422
—
—
—
—
—
451
508
578
673
914
1 022
1 270
1 422
—
—
—
—
—
454
514
584
683
927
1 038
1 292
1 445
—
—
—
—
—
API Specification 6D / ISO 14313
38 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 39
Table 6 — Single- and dual-plate, long- and short-pattern, wafer-type check valves —
Face-to-face dimensions
Face-to-face dimension
mm
PN 20
(class 150)
PN 50
(class 300)
PN 64
(class 400)
PN 100
(class 600)
PN 150
(class 900)
PN 250
(class 1500)
PN 420
(class 2500)
DN NPS
Shortpattern
Longpattern
Shortpattern
Longpattern
Shortpattern
Longpattern
Shortpattern
Longpattern
Shortpattern
Longpattern
Shortpattern
Longpattern
Shortpattern
Longpattern
50
65
80
100
150
200
250
300
350
400
450
500
600
750
900
1 100
1 200
1 400
1 500
2
2½
3
4
6
8
10
12
14
16
18
20
24
30
36
42
48
54
60
19
19
19
19
19
29
29
38
44
51
60
64
—
—
—
—
—
—
—
60
67
73
73
98
127
146
181
184
191
203
219
222
—
—
—
—
—
—
19
19
19
19
22
29
38
51
51
51
76
83
—
—
—
—
—
—
—
60
67
73
73
98
127
146
181
222
232
264
292
318
—
—
—
—
—
—
19
19
19
22
25
32
51
57
64
64
83
89
—
—
—
—
—
—
—
60
67
73
79
137
165
213
229
273
305
362
368
394
—
—
—
—
—
—
19
19
19
22
29
38
57
60
67
73
83
92
—
—
—
—
—
—
—
60
67
73
79
137
165
213
229
273
305
362
368
438
—
—
—
—
—
—
19
19
19
22
35
44
57
—
—
—
—
—
—
—
—
—
—
—
—
70
83
83
102
159
206
241
292
356
384
451
451
495
—
—
—
—
—
—
19
19
22
32
44
57
73
—
—
—
—
—
—
—
—
—
—
—
—
70
83
83
102
159
206
248
305
356
384
468
533
559
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
70
83
86
105
159
206
250
305
—
—
—
—
—
—
—
—
—
—
—
7.5 Valve operation
The purchaser should specify the method of operation and the maximum pressure differential (MPD) at which
the valve is required to be opened by the lever, gearbox or actuator. If not specified, the pressure as
determined in accordance with 7.2 for material at 38 °C (100 °F) shall be the MPD.
The manufacturer shall provide the following data to the purchaser, if requested:
flow coefficient C
v or K
v;
breakaway thrust or torque for new valve;
maximum allowable stem thrust or torque on the valve and, if applicable, the maximum allowable input
torque to the gearbox;
number of turns for manually operated valves.
API Specification 6D / ISO 14313
39 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
40 © ISO 2007 – All rights reserved
7.6 Pigging
The purchaser shall specify the requirements for piggability of the valves.
NOTE Guidance can be found in Clause D.4.
7.7 Valve ends
7.7.1 Flanged ends
7.7.1.1 General
Flanges shall be furnished with a raised face or ring joint face (raised face or full face). Dimensions,
tolerances and finishes, including drilling templates, flange facing, spot facing and back facing, shall be in
accordance with
ASME B16.5 for sizes up to and including DN 600 (NPS 24), except DN 550 (NPS 22),
MSS SP-44 for DN 550 (NPS 22) and
ASME B16.47, Series A, for DN 650 (NPS 26) and larger sizes.
If none of the above standards applies, the selection of another design code or standard shall be made by
agreement.
The manufacturing method shall ensure flange alignment in accordance with 7.7.1.2, 7.7.1.3 and 7.7.1.4.
7.7.1.2 Offset of aligned flange centrelines — Lateral alignment
For valves up to and including DN 100 (NPS 4), the maximum flange misalignment shall be 2 mm (0.079 in).
For valves larger than DN 100 (NPS 4), the maximum flange misalignment shall be 3 mm (0.118 in).
7.7.1.3 Parallelism of aligned flange faces — Angular alignment
The maximum measured difference between flanges shall be 2,5 mm/m (0.03 in/ft).
7.7.1.4 Total allowable misalignment of bolt holes
For valves up to and including DN 100 (NPS 4), the maximum total allowable mismisalignment shall be no
greater than 2 mm (0.079 in) at the bolt holes (see Figure 14).
For valves larger than DN 100 (NPS 4), the maximum total allowable misalignment shall be equivalent to
3 mm (0.118 in) at the bolt holes.
The surface finish of the nut bearing area at the back face of flanged valves shall be parallel to within 1° of the
flange face.
API Specification 6D / ISO 14313
40 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 41
Key
1 flange
2 hole in first flange
3 hole in opposite flange for alignment
A bolt-hole misalignment (see 7.7.1.4)
Figure 14 — Bolt-hole misalignment
7.7.2 Welding ends
Welding ends shall conform to ASME B31.4-2006, Figures 434.8.6 (a) (1) and (2) or ASME B31.8-2003,
Figures 14 and 15, unless otherwise agreed. In the case of a heavy-wall valve body, the outside profile may
be tapered at 30° and then to 45° as illustrated in ASME B16.25-2003, Figure 1.
The purchaser shall specify the outside diameter, wall thickness, material grade, SMYS and any special
chemistry of the mating pipe, and whether cladding has been applied.
7.7.3 Alternate valve end connections
Other end connections can be specified by the purchaser.
7.8 Pressure relief
The manufacturer shall determine whether fluid can become trapped in the body cavity in the open- and/or
closed-valve position.
If fluid trapping is possible, then valves for liquid or condensing service shall be provided with automatic
cavity-pressure relief, unless otherwise agreed. Automatic cavity relief arrangements for gas service shall be
provided by agreement.
Cavity relief, if required, shall prevent the pressure in the cavity from exceeding 1,33 times the valve pressure
rating at the specified maximum operating temperature, determined in accordance with 7.2. External cavity
relief valves shall be DN 15 (NPS ½) or larger.
If cavity relief valves are required, purchaser may specify provisions to faciliate in service testing.
API Specification 6D / ISO 14313
41 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
42 © ISO 2007 – All rights reserved
7.9 Bypasses, drains and vents
Bypass, drain and vent connections and plug entries shall be drilled and threaded unless otherwise specified.
The purchaser can specify other types of connections, such as welded or flanged.
WARNING — Threaded connections can be susceptible to crevice corrosion.
Thread profiles shall be tapered unless otherwise agreed. Tapered threads shall be capable of providing a
seal and comply with ASME B1.20.1. If the use of parallel threads is specified, the connection shall have a
head section for trapping and retaining a sealing member suitable for the specified valve service. Parallel
threads shall comply with ISO 228-1.
Minimum sizes shall be in accordance with Table 7 or by agreement.
Table 7 — Thread/pipe sizes for bypass, drain and vent
Nominal size of valve Thread/pipe size
DN NPS mm (in)
15 to 40
50 to 100
150 to 200
200
½ to 1½
2 to 4
6 to 8
8
8 (¼)
15 (½)
20 (3/4)
25 (1)
7.10 Injection points
Injection points for sealant, lubrication or flushing shall be provided for seats and/or stem if specified by the
purchaser and shall incorporate a check valve and a secondary means of isolation for each injection point.
7.11 Drain, vent and sealant lines
Drain, vent and sealant lines shall be provided if specified and shall be extended by means of rigid pipework, if
necessary. The lines shall be fastened to the valve and/ or extensions and terminate close to the stem
extension top works, by agreement.
Drain and vent lines shall
have a design pressure not less than the rated pressure of the valve on which they are installed;
be capable of withstanding the hydrostatic shell test pressure of the valve;
be designed in accordance with a recognised design code;
be suitable for blow-down operation, where applicable.
Sealant lines shall have a design pressure not less than the greater of the pipeline valve rated pressure and
the injection pressure.
The purchaser should specify the injection pressure or the pipe for use. If not specified by the purchaser, the
manufacturer shall advise the maximum injection pressure for the system. The size of the sealant lines shall
be by agreement. Prior to assembly, the internal bores of sealant lines shall be clean and free from rust and
any foreign particles.
API Specification 6D / ISO 14313
42 Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS Not for Resale, 04/17/2008 02:31:08 MDTon.class
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
ISO 14313:2007(E)
© ISO 2007 – All rights reserved 43
7.12 Drain, vent and sealant valves
Drain and vent block valves shall be provided, if specified, shall have a rated pressure not less than the valve
on which they are installed and be suitable for blow-down operation. Block and check valves fitted to sealant
injection lines shall be rated for the greater of the pipeline valve rated pressure and the injection pressure
defined in 7.11.
7.13 Hand-wheels and wrenches — Levers
Wrenches for valves shall either be of an integral design or consist of a head which fits on the stem and is
designed to take an extended handle. The head design shall allow permanent attachment of the extended
section if specified by the purchaser.
The maximum force required at the hand-wheel or wrench to apply the breakaway torque or thrust shall not
exceed 360 N (80 lbf).
Wrenches that are of integral design (not loose) shall not be longer than twice the face-to-face or end-to-end
dimension unless otherwise agreed.
NOTE Loose wrenches are not considered part of the valve and are not required to meet the maximum length
requirements.
Hand-wheel diameter(s) shall not exceed the face-to-face or end-to-end length of the valve or 1 000 mm,
whichever is smaller, unless otherwise agreed. Except for valve sizes DN 40 (NPS 1½) and smaller, spokes
shall not extend beyond the perimeter of the hand-wheel unless otherwise agreed.
If specified by the purchaser, the hand-wheel of the gearbox input shaft shall be provided with a torque-limiting
device, such as a shear pin, to prevent damage to the drive train.
Direction of closing shall be clockwise, unless otherwise specified.
7.14 Locking devices
Valves shall be supplied with locking devices if specified by the purchaser. Locking devices for check valves
shall be designed to lock the valve in the open position only.
Locking devices for other types of valve shall be designed to lock the valve in the open and/or closed position.
7.15 Position of the obturator
Except for check valves, the position of the obturator shall not be altered by dynamic forces of the passing
flow or in the case of screw operated gate valves by forces generated from internal pressure.
7.16 Position indicators
Valves fitted with manual or powered actuators shall be furnished with a visible indicator to show the open and
the closed position of the obturator.
For plug and ball valves, the wrench and/or the position indicator shall be in line with the pipeline when the
valve is open and transverse when the valve is closed. The design shall be such that the component(s) of the
indicator and/or wrench cannot be assembled to falsely indicate the valve position.
Valves without position stops shall have provision for the verification of open and closed alignment with the
operator/actuator removed.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
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7.17 Travel stops
Travel stops shall be provided on the valve and/or operator and they shall locate the position of the obturator
in the open and closed position. The travel stops shall not affect the sealing capability of the valve.
7.18 Actuator, operators and stem extensions
7.18.1 General
Actuators can be powered by electric, hydraulic or pneumatic means. The output of the actuator shall not
exceed the stress limits of the valve drive train permitted by 7.20.2, unless otherwise agreed.
NOTE Typical quarter-turn valve-to-actuator interfaces are given in ISO 5211 [8].
7.18.2 Misalignment
Misalignment or improper assembly of components shall be prevented by suitable means, such as a dowel pin
or fitting bolt, which ensures the correct location of manual or powered operators and stem extension
assemblies.
7.18.3 Sealing
Operators, stem extensions and their interfaces shall be sealed to prevent ingress of external contaminants
and moisture.
7.18.4 Overpressure protection
Operators and stem extension assemblies shall be provided with a means of preventing pressure build-up in
the mechanism resulting from stem or bonnet seal leakage.
7.18.5 Protection of extended stems and shafts in below ground service
Extended stems and shafts in below-ground service shall be protected by an extension casing (housing).
7.19 Lifting
Valves of size DN 200 (NPS 8) and larger shall be provided with lifting points, unless otherwise agreed. The
manufacturer shall verify suitability of the lifting points. If the valve manufacturer is responsible for the supply
of the valve and operator assembly, the valve manufacturer shall verify the suitability of the lifting points for
the complete valve and operator assembly.
If the purchaser is responsible for the supply of the operator assembly, the purchaser shall provide adequate
information to enable the manufacturer to verify the suitability of the lifting points for the complete assembly.
NOTE Regulatory requirements can specify special design, manufacturing and certification of lifting points.
7.20 Drive trains
7.20.1 Design thrust or torque
The design thrust or torque for all drive train calculations shall be at least two times the breakaway thrust or
torque.
NOTE This design factor is to allow for thrust or torque increase in service due to infrequent cycling, low-temperature
operation and the adverse effect of debris.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 45
7.20.2 Allowable stresses
Tensile stresses in drive train components, including stem extensions, shall not exceed 67 % of SMYS when
delivering the design thrust or torque. Shear, torsion and bearing stresses shall not exceed the limits specified
in ASME Code Section VIII, Division 2, Part AD-132, except that design stress intensity values, S
m, shall be
67 % of SMYS.
These stress limits do not apply to the components of rolling-element or other proprietary bearings or high
bearing strength capable materials that are included in the drive train where manufacturer's recommendations
or limits derived from tests and service experience apply. These limits shall be justified in design documents.
The drive train shall be designed such that the weakest component is outside the pressure boundary.
A strength efficiency factor of 0,75 shall be used for fillet welds.
WARNING — If an actuator or operator can deliver a thrust or torque that is greater than the design
thrust or torque of the drive train, such a thrust or torque can result in permanent deformation or
failure of drive train components.
7.20.3 Allowable deflections
Deflections of the extended drive train shall not prevent the obturator from reaching the fully closed or fully
open position.
For all valves, attention shall be paid to deflection and strain. Adherence to the allowable stress limits of
design codes alone might not result in a functionally acceptable design. The manufacturer shall demonstrate,
by calculation or test, that under loads resulting from design pressure and any defined pipe or external loads,
distortion of the obturator or seat does not impair functionality or sealing.
7.21 Stem retention
Valves shall be designed to ensure that the stem does not eject under any internal pressure condition or if the
packing gland components and/or valve operator mounting components are removed.
7.22 Fire type-testing
If specified by the purchaser, fire type-testing certification of the design shall be provided. Fire type-testing
shall be carried out in accordance with Clause D.5, unless otherwise agreed.
7.23 Anti-static device
Soft-seated valves shall have an anti-static device, unless otherwise agreed. If specified by the purchaser,
valves shall be tested in accordance with Clause B.5.
7.24 Design documents
The design shall be documented in a retrievable and reproducible form.
7.25 Design document review
Design documentation shall be reviewed and verified by competent personnel other than the person who
performed the original design.
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ISO 14313:2007(E)
46 © ISO 2007 – All rights reserved
8 Materials
8.1 Material specification
Specifications for metallic pressure-containing and pressure-controlling parts shall be issued by the
manufacturer and shall address the following, as a minimum:
chemical analysis;
carbon equivalent (if applicable);
heat treatment;
mechanical properties including charpy impacts and hardness (if applicable);
testing;
certification.
Metallic pressure-containing parts shall be made of materials consistent with the pressure temperature rating
as determined in accordance with 7.2. Use of other materials shall be by agreement.
8.2 Service compatibility
All process-wetted parts, metallic and non-metallic, and lubricants shall be suitable for the commissioning
fluids and service specified by the purchaser. Metallic materials shall be selected so as to avoid corrosion and
galling, which would impair function and/or pressure containing capability.
Selection of elastomeric materials for valves intended for hydrocarbon gas service at pressures of PN 100
(class 600) and above shall consider the effect of explosive decompression.
8.3 Forged parts
Each forging shall be hot worked and heat treated to produce uniform grain size and mechanical properties in
the finished product.
8.4 Composition limits
The chemical composition of carbon steel pressure-containing and pressure-controlling parts shall be in
accordance with the applicable material standards.
The chemical composition of carbon steel welding ends shall meet the following requirements unless
otherwise agreed.
The carbon content shall not exceed 0,23 % by mass.
The sulfur content shall not exceed 0,035 % by mass.
The phosphorus content shall not exceed 0,035 % by mass.
The carbon equivalent, CE, shall not exceed 0,43 %.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 47
The CE shall be calculated in accordance with Equation (2)6):
CE % C % Mn/6 (% Cr % Mo % V)/5 (% Ni % Cu)/15 (2)
The chemical composition of other carbon steel parts shall be in accordance with the applicable material
standards.
The carbon content of austenitic stainless steel welding ends shall not exceed 0,03 % by mass, except for
stabilized material in which case a carbon content of up to 0,08 % by mass is permissible.
The chemical composition of other materials shall be established by agreement.
8.5 Toughness test requirements
All carbon, alloy steels and non-austenitic stainless steel for pressure-containing parts in valves shall meet the
toughness test requirements of the applicable pipeline design standard.
All carbon, alloy steels and non-austenitic stainless steel for pressure-containing parts in valves with a
specified design temperature below 29 °C ( 20 °F) shall be impact-tested using the Charpy V-notch
technique in accordance with ISO 148-1 or ASTM A370.
NOTE Design standards or local requirements can require impact testing for minimum design temperatures higher
than 29 °C ( 20 °F).
A minimum of one impact test, comprised of a set of three specimens, shall be performed on a representative
test bar of each heat of the material in the final heat-treated condition.
Test specimens shall be cut from a separate or attached block taken from the same heat, reduced by forging
where applicable, and heat-treated to the same heat treatment, including stress-relieving, as the product
materials, except that it is not necessary to retest pressure-containing parts stress-relieved at or below a
previous stress-relieving or tempering temperature.
The impact test shall be performed at the lowest temperature as defined in the applicable material
specifications and pipeline design standard.
Except for material for bolting, impact test results for full-size specimens shall meet the requirements of
Table 8. Where the material specification or the pipeline design standard requires impact values higher than
those shown in Table 8, the higher values shall apply. Impact test results for bolting material shall meet the
requirements of ASTM A320.
Table 8 — Minimum Charpy V-notch impact requirements (full-size specimen)
Specified minimum tensile strength
MPa
Average of three specimens
J
Single specimen
J
586
586 to 689
689
20
27
34
16
21
26
6) The symbols used in this equation are not in accordance with the ISO directives for elements used in mathematical
equations. However, due to its wide-spread use, a derogation has been granted to retain this equation in its original form.
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ISO 14313:2007(E)
48 © ISO 2007 – All rights reserved
8.6 Bolting
Bolting material shall be suitable for the specified valve service and pressure rating.
Carbon and low-alloy steel bolting material with a hardness exceeding HRC 34 (HBW 321) shall not be used
for valve applications where hydrogen embrittlement can occur, unless otherwise agreed.
NOTE Hydrogen embrittlement can occur in buried pipelines with cathodic protection.
Hardness limits for other bolting materials shall be by agreement.
8.7 Sour service
Materials for pressure-containing and pressure-controlling parts and bolting shall meet the requirements of
ISO 15156 (all parts) if sour service is specified by the purchaser.
8.8 Vent and drain connections
Threaded plugs shall be compatible with the valve body material or made from a corrosion resistant material.
9 Welding
9.1 Qualifications
Welding, including repair welding, of pressure-containing and pressure-controlling parts shall be performed in
accordance with procedures qualified to ISO 15607, ISO 15609, ISO 15614-1 or ASME Section IX and 9.2
and 9.3 of this International Standard. Welders and welding operators shall be qualified in accordance with
ISO 9606-1, ASME Section IX or EN 287-1.
NOTE 1 The purchaser, pipeline design standards, material specifications and/or local requirements can specify
additional requirements.
The results of all qualification tests shall be documented in a PQR.
PWHT shall be performed in accordance with the relevant material specification.
NOTE 2 Some pipeline welding standards can have more stringent requirements for the essential variables of welding.
It can be necessary to provide full weld test rings, in the same heat treatment condition as the finished valve, for weld
procedure qualification.
9.2 Impact testing
Qualifications of procedures for welding include repair welding; pressure-containing parts shall meet the
toughness test requirements of the applicable pipeline design standard.
As a minimum, impact testing shall be carried out for the qualification of procedures for welding on valves with
a design temperature below 29 °C ( 20 °F).
NOTE Design standards and/or local requirements might require impact testing at minimum design temperatures
above 29 °C ( 20 °F).
A set of three weld-metal impact specimens shall be taken from the weld metal (WM) at the location shown in
Figure 15. The specimens shall be oriented with the notch perpendicular to the surface of the material.
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 49
A set of three impact specimens shall be taken from the heat-affected zone (HAZ) at the location shown in
Figure 16. The notch shall be placed perpendicularly to the material surface at a location resulting in a
maximum amount of HAZ material located in the resulting fracture.
HAZ tests shall be conducted for each of the materials being joined, when the base materials being joined are
of a different P-number and/or Group-number in accordance with ISO 9606-1, ISO 15607, ISO 15609,
ISO 15614-1 or ASME Section IX when one or both of the base materials being joined are not listed in the
P-number grouping.
Impact testing shall be performed in accordance with ISO 148-1 or ASTM A370 using the Charpy V-notch
technique. Specimens shall be etched to determine the location of the weld and HAZ.
The impact test temperature for welds and heat-affected zones shall be at or below the minimum design
temperature specified for the valve.
Impact test results for full-size specimens shall meet the requirements of Table 8. If the material specification
or the pipeline design standard requires higher impact values than those shown in Table 8, the higher values
shall apply.
9.3 Hardness testing
Hardness testing shall be carried out as part of the welding procedure qualification on pressure-containing and
pressure-controlling parts in valves required to meet ISO 15156 (all parts).
Hardness surveys shall be performed on BM, WM and HAZ in accordance with the requirements of
ISO 15156-2. The hardness method used shall be Vickers HV5 or HV10.
NOTE For existing qualification, other hardness measurement methods (such as HRC or HRB) are acceptable by
agreement.
9.4 Repair
Minor defects may be removed by grinding provided there is a smooth transition between the ground area and
the original contour and the minimum wall thickness requirements are not affected.
Repair of defects shall be performed in accordance with a documented procedure specifying requirements for
defect removal, welding, heat treatment, NDE and reporting as applicable. Repairs of fabrication welds shall
be limited to 30 % of the weld length for partial-penetration repairs or 20 % of the weld length for
full-penetration repairs, except the minimum length of any weld repair shall be 50 mm.
The heat treatment (if applicable) of weld repairs shall be in accordance with the applicable material standard.
Weld repair of forgings and plates to correct manufacturing defects shall be by agreement. Weld repair of
castings shall be in accordance with the applicable material standard.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
50 © ISO 2007 – All rights reserved
Key
1 weld metal
2 heat-affected zone
3 base metal
Figure 15 — Charpy V-notch weld-metal (WM) specimen location
Key
1 weld metal
2 heat-affected zone
3 base metal
Figure 16 — Charpy V-notch heat-affected zone (HAZ) specimen location
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 51
10 Quality control
10.1 NDE requirements
Any purchaser specified NDE requirements shall be selected from the list in accordance with Annex A. Final
NDE activities shall be conducted after heat treatment unless otherwise agreed.
10.2 Measuring and test equipment
10.2.1 General
Measuring and test equipment shall be identified, controlled and calibrated at intervals specified in the
manufacturer’s instructions.
10.2.2 Dimension-measuring equipment
Dimension-measuring equipment shall be controlled and calibrated in accordance with methods specified in
documented procedures.
10.2.3 Pressure-measuring devices
10.2.3.1 Type and accuracy
Test pressure measuring devices shall be either pressure gauges or pressure transducers that are accurate to
within 2,0 % of the full-scale reading.
10.2.3.2 Gauge range
Pressure measurements shall be made between 25 % and 75 % of the full pressure range of the measuring
device.
10.2.3.3 Calibration procedure
Pressure-measuring devices shall be periodically recalibrated with a master pressure-measuring device or a
dead-weight tester at 25 %, 50 % and 75 % of the full pressure scale.
10.2.4 Temperature-measuring devices
Temperature-measuring devices shall be capable of indicating and recording temperature fluctuations of 5 °C
(8 °F).
10.3 Qualification of inspection and test personnel
10.3.1 NDE personnel
NDE personnel shall be qualified in accordance with the requirements specified in ISO 9712 or
ASNT SNT-TC-1A.
Personnel performing visual examinations shall have passed an annual eye examination in accordance with
ISO 9712 or ASNT SNT-TC-1A within the previous twelve months.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
52 © ISO 2007 – All rights reserved
10.3.2 Welding inspectors
Personnel performing visual inspection of welding operations and completed welds shall be qualified and
certified to the requirements of AWS QC1, or equivalent, or a manufacturer’s documented training
programme.
10.4 NDE of repairs
After defect removal, the excavated area shall be examined by magnetic-particle (MT) or liquid-penetrant (PT)
methods in accordance with Annex A. Repair welds on pressure-containing parts shall be examined using the
same NDE method that was used to detect the defect with a minimum of MT or PT. Acceptance criteria shall
be as specified in Annex A for the appropriate product form. The final NDE activities shall be conducted after
post weld heat treatment unless otherwise agreed.
The NDE requirements specified by the purchaser in 10.1 shall also apply to repair welding.
10.5 Weld end NDE
If the purchaser specifies that weld ends be subjected to volumetric or surface NDE, the examination and
acceptance criteria shall be in accordance with Clause A.22.
10.6 Visual inspection of castings
All castings as a minimum shall be visually inspected in accordance with MSS SP-55.
11 Pressure testing
11.1 General
Each valve shall be tested prior to shipment. The purchaser shall specify which particular supplementary tests
in Annex B shall be performed.
Testing shall be performed in the sequence detailed in 11.2 to 11.5. Pressure testing shall be carried out
before coating of the valves.
If the valve has been previously tested in accordance with this International Standard, subsequent repeat
testing may be performed without removal of the valve external coating.
Test fluid shall be fresh water or, by agreement, light-weight oil having a viscosity not exceeding that of water.
Water shall contain a corrosion inhibitor and, by agreement, antifreeze. The chloride content of test water in
contact with austenitic and duplex stainless steel wetted components of valves shall not exceed
30 μg/g (30 ppm by mass).
Valves shall be tested with the seating and sealing surfaces free from sealant except where the sealant is the
primary means of sealing. A secondary sealant system, if provided, shall not be used before or during tests.
Tests specified with the valve half-open may also be performed with the valve fully open, provided the body
cavity is simultaneously filled and pressurized through a cavity connection.
If valve-body connections are not available for direct monitoring, methods for monitoring pressures and/or
leakage shall be determined.
Supply pressure shall be stabilized prior to the start of pressure testing and shall be held for the minimum test
durations listed in Tables 9, 10 and 11.
Pressure testing shall be performed in accordance with documented procedures.
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 53
11.2 Stem backseat test
Testing of the backseat shall commence with the packing gland loose. Self-energized packing or seals shall
be removed unless a test port is provided for this test.
The valves shall be filled with the ends closed off and the obturator in the partially open position until leakage
of the test fluid around the stem is observed. The backseat shall then be closed and a minimum pressure of
1,1 times the pressure rating determined in accordance with 7.2 for material at 38 °C (100 °F) applied for the
duration specified in Table 9.
Monitoring for leakage shall be through a test access port or by monitoring leakage around the loosened
packing.
No visible leakage is permitted at this test pressure.
NOTE This test is performed prior to hydrostatic shell test.
WARNING — Appropriate safety precautions shall be taken.
Table 9 — Minimum duration of stem backseat tests
Valve size Test duration
DN NPS min
u 100
W 150
u 4
W 6
2
5
11.3 Hydrostatic shell test
Valve ends shall be closed off and the obturator placed in the partially open position during the test. If
specified by the purchaser, the method of closing the ends shall permit the transmission of the full-pressure
force acting on the end blanks to the valve body. If present, external relief valves shall be removed and their
connections plugged.
The test pressure shall be 1,5 or more times the pressure rating determined in accordance with 7.2 for
material at 38 °C (100 °F). The duration shall not be less than that specified in Table 10.
Table 10 — Minimum duration of hydrostatic shell tests
Valve size Test duration
DN NPS min
15 to 100
150 to 250
300 to 450
W 500
½ to 4
6 to 10
12 to 18
W 20
2
5
15
30
No visible leakage is permitted during the hydrostatic shell test.
After hydrostatic shell testing, external relief valves shall be fitted to the valve. The connection to the valve
body shall be tested at 95 % of the set pressure of the relief valve for 2 min for valve sizes up to and including
DN 100 (NPS 4), and 5 min for valve sizes DN 150 (NPS 6) and larger. The relief-valve connection shall be
free of visible leakage during this period.
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ISO 14313:2007(E)
54 © ISO 2007 – All rights reserved
The external relief valves shall be set to relieve at the specified pressure and tested in accordance with
11.4.5.
11.4 Hydrostatic seat test
11.4.1 Preparation
Lubricants or sealants shall be removed from seats and obturator sealing surfaces except where the lubricant
or sealant is the primary means of sealing. Assembly lubricants for metal-to-metal contact surfaces may be
used by agreement.
11.4.2 Test pressure and duration
The test pressure for all seat tests shall not be less than 1,1 times the pressure rating determined in
accordance with 7.2 for material at 38 °C (100 °F). The test duration shall be in accordance with Table 11.
Table 11 — Minimum duration of seat tests
Valve size Test duration
DN NPS min
15 to 100
W 150
½ to 4
W 6
2
5
11.4.3 Acceptance criteria
Leakage for soft-seated valves and lubricated plug valves shall not exceed ISO 5208 Rate A (no visible
leakage). For metal-seated valves the leakage rate shall not exceed ISO 5208:1993, Rate D, except that the
leakage rate during the seat test in Clause B.4 shall not be more than two times ISO 5208:1993, Rate D,
unless otherwise specified. The test procedures for various types of block valve are given in 11.4.4.
NOTE Special application can require that the leakage rate be less than ISO 5208:1993, Rate D.
11.4.4 Seat test procedures for block valves
11.4.4.1 Uni-directional
With the valve half-open, the valve and its cavity shall be completely filled with test fluid. The valve shall then
be closed and the test pressure applied to the appropriate end of the valve.
Leakage from the upstream seat shall be monitored via the valve body cavity vent or drain connection, where
provided. For valves without body cavity or drain connection, or downstream seated valves, seat leakage shall
be monitored at the respective downstream end of the valve (the valve end downstream of the pressurized
test fluid).
11.4.4.2 Bi-directional
With the valve half-open, the valve and its cavity shall be completely filled with test fluid. The valve shall then
be closed and the test pressure applied successively to both ends of the valve.
Seat leakage shall be monitored from each seat via the valve body cavity vent or drain connection, where
provided. For valves without a body-cavity vent or drain connection, seat leakage shall be monitored from the
respective downstream end of the valve.
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 55
11.4.4.3 Additional seat testing
If the purchaser specifies the functionality for the valve to be that of double-block-and-bleed (DBB) valves, the
test described in Clause B.10 shall be performed.
If the purchaser specifies the functionality for the valve to be that of double-isolation-and-bleed (DIB-1), both
seats bi-directional, the test described in Clause B.11 shall be performed.
If the purchaser specifies the functionality for the valve to be that of DIB-2, one seat uni-directional and one
seat bi-directional, the test described in Clause B.12 shall be performed.
11.4.4.4 Check valves
The pressure shall be applied in the direction of the required flow blockage.
11.4.5 Test of cavity relief valve
If provided, the external relief valve shall be set and certified to relieve at the specified pressure either by the
relief-valve supplier or the valve manufacturer. The set pressure of relief valves shall be between 1,1 and
1,33 times the valve pressure rating determined in accordance with 7.2 for material at 38 °C (100 °F).
11.4.6 Installation of body connections after testing
Parts, such as vent or drain plug(s) and cavity-relief valves, shall be fitted, on completion of testing, in
accordance with documented procedures.
11.4.7 Alternative seat test
High-pressure gas seat testing in accordance with Clause B.4 can be performed in lieu of the hydrostatic seat
test by agreement.
11.5 Testing of drain, vent and sealant injection lines
If provided, drain and vent lines shall be subject to a hydrostatic test with the valve in accordance with 11.3. If
testing with the valve is not practical, these lines may be tested separately, provided the final assembly
connection is subjected to the hydrostatic test in 11.3 or, by agreement, a pneumatic pressure test as listed in
B.3.3. The test pressure for sealant injection lines shall be by agreement.
11.6 Draining
Upon completion of tests, valves shall be drained of test fluids, dried and, where applicable, lubricated before
shipment.
12 Coating
All non-corrosion-resistant valves shall be coated externally in accordance with the manufacturer’s standards,
unless otherwise agreed.
Corrosion-resistant valves shall not be coated unless otherwise agreed.
Flange faces, weld bevel ends and exposed stems shall not be coated.
Parts and equipment that have bare metallic surfaces shall be protected with a rust preventative that can
provide protection at temperatures up to 50 °C (122 °F).
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ISO 14313:2007(E)
56 © ISO 2007 – All rights reserved
13 Marking
Valves shall be marked in accordance with the requirements of Table 12.
Body/cover/closure stamping shall be performed using a low-stress die-stamp, rounded “V” or Dot Face type.
Each valve shall be provided with an austenitic stainless steel nameplate securely affixed and so located that
it is easily accessible. The marking on the nameplate shall be visually legible.
On valves whose size or shape limits the body markings, they may be omitted in the following order:
a) manufacturer’s name or trademark;
b) material;
c) rating;
d) size.
The nameplate and serial number may be omitted for valves smaller than DN 50 (NPS 2), by agreement.
NOTE The purchaser can specify requirements for the marking of valve components.
For valves with one seat uni-directional and one seat bi-directional, the directions of both seats shall be
specified on a separate identification plate as illustrated in Figure 17. In Figure 17, one symbol indicates the
bi-directional seat and the other symbol indicates the uni-directional seat.
An example of valve marking is given in Annex E.
Figure 17 — Typical identification plate for a valve with one seat uni-directional
and one seat bi-directional
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 57
Table 12 — Valve marking
No. Marking Location
1 manufacturer’s name or trademark both body and nameplate
2 pressure class both body and nameplate
3 pressure/temperature rating: nameplate
a) maximum operating pressure at maximum operating
temperature
b) maximum operating pressure at minimum operating
temperature
4 face-to-face/end-to-end dimensions (7.4) nameplate
5 body material designation a:
material symbol, e.g. AISI, ASME, ASTM or ISO both body and nameplate; melt
identification (e.g. cast or heat number) on
body only
6 bonnet/cover material designation:
material symbol e.g. AISI, ASME, ASTM, ISO
bonnet/cover [including melt identification
(e.g. heat number)]
7 trim identificationb:
symbols indicating material of stem and sealing faces of
closure members if different from that of body
nameplate
8 nominal valve size
a) full-opening valves: nominal valve size
b) reduced-opening valves: shall be marked as specified in 7.3
body or nameplate or both (where
practicable)
9 ring joint groove number valve flange edge
10 SMYS (units) of valve ends, where applicable body weld bevel ends
11 flow direction (for check valves only) body
12 seat sealing direction (valves with preferred direction only) separate identification plate on valve body
13 seat test per Clauses B.10, B.11, B.12 for DBB, DIB-1 or DIB-2,
respectively (where applicable)
nameplate
14 unique serial number both body and nameplate
15 date of manufacture (month and year) nameplate
16 ISO 14313 c nameplate
a When the body is fabricated of more than one type of steel, the end-connection material governs the marking.
b MSS SP-25 gives guidance on marking.
c For identical national adoptions of this International Standard, other nationally recognized designations may be marked in addition to
those given in ISO 14313, e.g. ISO 14313/API Spec 6D.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
58 © ISO 2007 – All rights reserved
14 Preparation for shipment
Flanged and welding ends shall be blanked off to protect the gasket surfaces, welding ends and valve
internals during shipment.
Protective covers shall be made of wood, wood fibre, plastic or metal and shall be securely attached to the
valve ends by bolting, steel straps, steel clips or suitable friction-locking devices. The design of the covers
shall prevent the valves from being installed unless the covers have been removed.
Plug, ball and reverse-acting through-conduit gate valves shall be shipped in the fully open position, unless
fitted with a fail-to-close actuator.
Other gate valve types shall be shipped with the gate in the fully closed position.
Check valves DN 200 (NPS 8) and larger shall be shipped with the disc secured or supported during
transport. A warning label shall be attached to the protective cover with instructions to remove, prior to
installation, material from inside the valve that secures or supports the disc.
Valves shipped with stem extensions and without an operating mechanism shall have the annular space
closed and the stem extension secured to the outer housing.
15 Documentation
The documentation listed below shall be retained by the manufacturer for a minimum of ten years following
the date of manufacture:
a) design documentation;
b) weld procedure specification (WPS);
c) weld procedure qualification record (PQR);
d) welder performance qualification (WPQ);
e) qualification records of NDE personnel;
f) records of test equipment calibration;
g) for valves DN 50 (NPS 2) and larger:
1) material test report for body, bonnet/cover(s) and end-connector(s)/closure(s) traceable to the unique
valve serial number;
2) serial number;
3) pressure test results;
h) for sour service valves, certificate of compliance to ISO 15156 (all parts).
NOTE Purchaser or regulatory requirements can specify a longer record retention period.
The documentation shall be provided by the manufacturer in legible, retrievable and reproducible form and
free of damage.
The purchaser can specify supplementary documentation in accordance with Annex C.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 59
Annex A
(normative)
Requirements for non-destructive examination
A.1 General
This annex specifies the requirements for non-destructive examination (NDE) that shall be performed by the
manufacturer if specified by the purchaser.
A.2 Radiographic testing (RT) of castings on 100 % of critical areas
Examination shall be carried out in accordance with ASME B16.34-2004, Appendix-I.
Acceptance shall be in accordance with ASME B16.34-2004, Appendix-I.
A.3 Radiographic testing (RT) of castings on 100 % of accessible areas
Examination shall be carried out in accordance with ASME B16.34-2004, Appendix-I.
Acceptance shall be in accordance with ASME B16.34-2004, Appendix-I.
A.4 Ultrasonic testing (UT) of castings on 100 % of critical areas
Examination shall be carried out in accordance with ASME B16.34-2004, Appendix-IV.
Acceptance shall be in accordance with ASME B16.34-2004, Appendix-IV.
A.5 Ultrasonic testing (UT) of castings on 100 % of accessible areas
Examination shall be carried out in accordance with ASME B16.34-2004, Appendix-IV.
Acceptance shall be in accordance with ASME B16.34-2004, Appendix-IV.
A.6 Magnetic-particle testing (MT) of castings on 100 % of surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 6, except that relevant indications (rounded and linear) of less than 5 mm are acceptable.
A.7 Penetrant testing (PT) of castings on 100 % of surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
60 © ISO 2007 – All rights reserved
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8, except that relevant indications (rounded and linear) of less than 5 mm are acceptable.
A.8 Ultrasonic testing (UT) of forgings and plate on 100 % of surface area
Examination shall be carried out in accordance with ASTM A388, ASTM A435 or ASTM A577, as applicable.
Acceptance shall be in accordance with ASTM A388, ASTM A435 or ASTM A577, as applicable.
A.9 Magnetic-particle testing (MT) of forgings on 100 % of surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1
Appendix 6.
A.10 Penetrant testing (PT) of forgings on 100 % of surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8.
A.11 Radiographic testing (RT) of weldments on 100 % of weld
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 2.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
UW-51, for linear indications and ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 4, for rounded indications.
A.12 Ultrasonic testing (UT) of full-penetration welds on 100 % of weld
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 4.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 12.
A.13 Magnetic-particle testing (MT) of welds on 100 % of weld surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 6 or ISO 23278.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 61
A.14 Penetrant testing (PT) of welds on 100 % of weld surface area
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8 or ISO 23277.
A.15 Magnetic-particle testing (MT) of bolting
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 6.
A.16 Penetrant testing (PT) of bolting
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8.
A.17 Magnetic-particle testing (MT) on 100 % of machined surfaces
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 6.
A.18 Penetrant testing (PT) on 100 % of machined surfaces
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8.
A.19 Penetrant testing (PT) of weld bevels of welding ends
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 8.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
62 © ISO 2007 – All rights reserved
A.20 Magnetic-particle testing (MT) of weld bevels of welding ends
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 7.
Acceptance shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1,
Appendix 6.
A.21 Penetrant testing (PT) of weld overlay
Examination shall be carried out in accordance with ASME Boiler and Pressure Vessel Code, Section V,
Article 6.
Acceptance criteria for non-machined overlay shall be in accordance with ASME Boiler and Pressure Vessel
Code, Section VIII, Division 1, Appendix 8, except that relevant indications (rounded and linear) of less than
5 mm are acceptable.
Acceptance criteria for machined overlay shall be in accordance with ASME Boiler and Pressure Vessel Code,
Section VIII, Division 1, Appendix 8, except that there shall be no indications in the seal areas.
A.22 NDE volumetric and surface for weld ends
Volumetric NDE examination of welding ends (see Clauses A.2, A.4 or A.8) shall be performed for a minimum
length equal to 1,5 times the mating pipe wall thickness or 50 mm, whichever is greater. Surface NDE shall be
performed on the machined ends of the valve-weld bevel per Clauses A.19 or A.20.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 63
Annex B
(normative)
Supplementary test requirements
B.1 General
This annex specifies requirements for supplementary testing, which shall be performed by the manufacturer if
specified by the purchaser. The frequency of testing shall also be specified by the purchaser, if not defined in
this annex.
B.2 Hydrostatic testing
By agreement, hydrostatic testing may be performed at pressures higher than specified in 11.3 and 11.4
and/or for periods longer than specified in Tables 9, 10 or 11.
B.3 Low-pressure gas seat testing
B.3.1 Acceptance
The acceptable leakage rate for low-pressure gas seat testing shall be
ISO 5208:1993, Rate A (no visible leakage), for soft-seated valves and lubricated-plug valves;
ISO 5208:1993, Rate D, for metal-seated valves.
B.3.2 Type I
The seat test specified in 11.4 shall be repeated at a test pressure between 0,05 MPa (0.5 bar; 7.3 psi) and
0,10 MPa (1.0 bar; 14.5 psi) using air or nitrogen as the test medium.
B.3.3 Type II
The seat test specified in 11.4 shall be repeated at a test pressure of 0,55 MPa 00,7 MPa (5.5 bar 0.7 bar;
80.8 psi 10.3 psi) using air or nitrogen as the test medium.
B.4 High-pressure gas testing
B.4.1 General
High-pressure gas testing shall be performed after hydrostatic shell testing.
WARNING — High-pressure gas testing involves potential hazards. Appropriate safety precautions
should be taken.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
64 © ISO 2007 – All rights reserved
B.4.2 Seat testing
The seat tests specified in 11.2 and 11.4 shall be replaced with a high-pressure seat test using an inert gas as
the test medium. The test pressure and duration shall be as specified in 11.2 and 11.4.
B.4.3 Shell testing
Valves designated by the purchaser shall have a high-pressure gas shell test performed using inert gas as the
test medium. The minimum test pressure shall be 1,1 times the pressure rating determined in accordance with
7.2 for the material at 38 °C (100 °F). The test duration shall be in accordance with Table B.1.
Table B.1 — Minimum duration of pneumatic shell tests
Valve size Test duration
DN NPS min
15 to 450
W 500
½ to 18
W 20
15
30
B.5 Anti-static testing
The electrical resistance between the obturator and the valve body and between the stem/shaft and the valve
body shall be measured using a direct-current power source not exceeding 12 V. The resistance shall be
measured on dry valves before pressure testing and shall not exceed 10 .
At least 5 % of the valves in the order shall be tested.
B.6 Torque/thrust functional testing
The maximum torque or thrust required to operate ball, gate or plug valves shall be measured at the pressure
specified by the purchaser for the following valve operations:
a) open to closed with the bore pressurized and the cavity at atmospheric pressure;
b) closed to open with both sides of the obturator pressurized and the cavity at atmospheric pressure;
c) closed to open with one side of the obturator pressurized and the cavity at atmospheric pressure;
d) as in (c) but with the other side of the obturator pressurized.
Torque or thrust values shall be measured with seats free of sealant except where the sealant is the primary
means of sealing. If necessary for assembly, a lubricant with a viscosity not exceeding that of SAE 10W motor
oil or equivalent may be used.
Thrust and torque testing shall be performed following hydrostatic shell testing and, if specified, prior to any
low-pressure gas seat testing.
The measured torque or thrust results shall be recorded and shall not exceed the manufacturer’s documented
breakaway torque/thrust.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 65
B.7 Drive train strength test
B.7.1 General
The test torque shall be the greater of
a) twice the manufacturer's predicted break-away torque/thrust, or
b) twice the measured break-away torque/thrust.
The test torque shall be applied with obturator blocked for a minimum time of 1 min.
NOTE For gate valves, the thrust can be tensile or compressive, whichever is the most stringent condition.
B.7.2 Acceptance criteria
The test shall not cause any permanent visible deformation of the drive train.
For ball and plug valves, the total torsional deflection of the extended drive train when delivering the design
torque shall not exceed the overlap contact angle between the seat and obturator.
B.8 Cavity relief testing
B.8.1 Frequency
Each valve shall be tested.
Cavity relief testing is not required if protection of the cavity against over-pressure is ensured, for both the
open and the closed position, by a hole in the obturator or around the seat seal.
B.8.2 Trunnion-mounted ball valves and through-conduit gate valves with internal-relieving
seats
The procedure for cavity-relief testing of trunnion-mounted ball valves and through-conduit gate valves with
internal-relieving seats shall be as follows.
a) Fill the valve in the half-open position with water.
b) Close the valve and allow water to overflow from the test connection at each end of the valve.
c) Apply pressure to the valve cavity until one seat relieves the cavity pressure into the valve end; record
this relief pressure.
d) For valve types with second-seat relief, continue to increase the pressure to the cavity until the second
seat relieves; record the relief pressure of the second seat.
Failure to relieve at a pressure less than 1,33 times the valve pressure rating shall be cause for rejection.
B.8.3 Floating-ball valves
The procedure for cavity-relief testing of floating-ball valves shall be as follows.
a) With the valve half-open, pressurize the valve to 1,33 times the valve pressure rating specified in 7.2 for
the material at 38 °C (100 °F).
b) Close the valve and vent each end to atmospheric pressure.
c) Open the valve to the half-open position and monitor for the release of test medium trapped in the cavity.
Evidence of trapped pressurizing medium in the cavity shall be cause for rejection.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
66 © ISO 2007 – All rights reserved
B.9 Hydrogen-induced cracking test
Process-wetted and pressure-containing parts that are manufactured, fabricated or formed from plate shall be
resistant to hydrogen-induced cracking (HIC). This shall be demonstrated by successful HIC testing in
accordance with NACE TM0284, except that the test solution shall comply with NACE TM0177.
HIC acceptance criteria, such as the crack-sensitivity ratio (CSR), crack-length ratio (CLR) and
crack-thickness ratio (CTR), shall be specified by the purchaser.
B.10 Double-block-and-bleed (DBB) valves
With the valve half-open, the valve and its cavity shall be completely filled with test fluid. The valve shall then
be closed and the valve body vent valve opened to allow excess test fluid to overflow from the valve-cavity
test connection. The test pressure shall be applied simultaneously from both valve ends.
Seat tightness shall be monitored via overflow through the valve cavity connection.
B.11 Double isolation and bleed DIB-1 (both seats bi-directional)
Each seat shall be tested in both directions.
Cavity-relief valves shall be removed if fitted. The valve and cavity shall be filled with test fluid, with the valve
half-open, until the test fluid overflows through the cavity relief connection.
To test for seat leakage in the direction of the cavity, the valve shall be closed. The test pressure shall be
applied successively to each valve end to test each seat separately from the upstream side. Leakage shall be
monitored via the valve cavity pressure relief connection.
Thereafter, each seat shall be tested as a downstream seat. Both ends of the valve shall be drained and the
valve cavity filled with test fluid. Pressure shall then be applied whilst monitoring leakage through each seat at
both ends of the valve. Some valve designs can require the balancing of the upstream and valve cavity
pressure during the downstream seat test.
B.12 Double isolation and bleed DIB-2 (one seat uni-directional and one seat bidirectional)
The bi-directional seat shall be tested in both directions.
Cavity-relief valves shall be removed if fitted. The valve and cavity shall be filled with test fluid, with the valve
half-open, until the test fluid overflows through the cavity relief connection.
To test for seat leakage in the direction of the cavity, the valve shall be closed. The test pressure shall be
applied successively to each valve end to test each seat separately from the upstream side. Leakage shall be
monitored via the valve cavity pressure relief connection.
To test the bi-directional seat from the cavity test, pressure shall be applied simultaneously to the valve cavity
and upstream end. Monitor leakage at the downstream end of the valve.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 67
Annex C
(informative)
Supplementary documentation requirements
The purchaser may select supplementary documentation to be provided from the list below:
a) NDE records;
b) WPS;
c) PQR;
d) WPQ;
e) for sour service valves, certificate of compliance to ISO 15156 (all parts);
f) hardness test report on pressure-containing parts;
g) hardness test report on pressure-controlling parts;
h) certificate of conformance to this International Standard;
i) heat treatment certification records (e. g. charts);
j) design calculations for pressure-containing parts and/or the drive train;
k) design calculations for pressure-controlling parts;
l) pressure test report, (including pressure, test duration, test medium and acceptance criteria);
m) NDE personnel qualification records;
n) coating/plating certification;
o) NDE procedures;
p) calibration records (purchaser to identify requirements for equipment when ordering);
q) fire type-test certificate;
r) material inspection certificates in accordance with ISO 10474 or EN 10204, as applicable (the purchaser
shall specify the type of certification, and for which parts, when ordering);
s) design verification by certification body/agency;
t) type approval by certification body/agency;
u) installation, operation and maintenance instructions/manuals;
v) general arrangements drawings;
w) cross-sectional drawings with parts and materials list;
x) flow coefficient, C
v or K
v;
y) current quality management system certificate.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
68 © ISO 2007 – All rights reserved
Annex D
(informative)
Purchasing guidelines
D.1 General
This annex provides guidelines to assist the purchaser with valve type selection and specification of specific
requirements when ordering valves.
D.2 Field testing
Pressures during the testing of installed valves should not exceed the pressure rating of the valve by more
than 50 % when testing with the valve partially open or by more than 10 % when testing against a closed
valve.
Tests specified with the valve half-open may also be performed with the valve fully open, provided the body
cavity is simultaneously filled and pressurized through a cavity connection.
NOTE The maximum test pressure for valves fitted with an external pressure relief can be lower (see 7.8).
D.3 Pressure relief
Certain valve designs trap pressure in the valve body cavity when the valve is in the fully open and/or closed
position. High internal pressures can result from the thermal expansion of the fluid trapped in these confined
areas.
If the valve has no self-relieving design provision, pressure-relief fittings shall be fitted in the valve body in
accordance with 7.8.
D.4 Pigging
The purchaser should examine the valve design for piggability when ordering valves for use in pipelines
requiring pigging.
NOTE 1 Venturi or reduced-bore valves are not suitable for most pigging operations, including intelligent pigging, but
can allow the passage of foam pigs.
NOTE 2 A valve in which the drive member or the obturator obstructs the bore in the otherwise fully open position (e.g.
a dual-plate check valve) is not piggable.
NOTE 3 Certain full-opening valves with pockets can allow bypass of fluid around a short pig or sphere.
D.5 Fire type-testing
The fire-resistance design of valves shall be qualified by fire type-testing in accordance with ISO 10497.
Fire resistance designs already qualified to ISO 10497, API 6FA, API 6FC, API 6FD or API 607 are also
acceptable.
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 69
D.6 Additional testing
The purchaser shall specify any additional test requirements not covered by this International Standard.
D.7 Valve data sheet
The valve data sheet in Table D.1 can be used to assist with the specification of valves for ordering.
D.8 Information to be provided
Table D.2 provides a list of information that it is necessary for the purchaser and or manufacturer to provide.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
70 © ISO 2007 – All rights reserved
Table D.1 — Valve data sheet
Materials of construction __________________________________________________________________________
Valve location and function ________________________________________________________________________
Nominal valve size _______________________________________________________________________________
Maximum operating pressure ______________________________________________________________________
Maximum field test pressure (see Clause D.2) _________________________________________________________
Valve pressure class _____________________________________________________________________________
Maximum service temperature ______________________________________________________________________
Minimum service temperature ______________________________________________________________________
Liquid or gas service _____________________________________________________________________________
Flow medium composition _________________________________________________________________________
Special flow requirements: Blow down, solids, pigs, etc. __________________________________________________
Valve
Type of valve: _____ Gate ____________ Plug ____________ Ball ______________ Check ___________
Design type ____________________________________________________________________________________
Full round opening required? _____________________________ Minimum bore ___________________________
End connections
Upstream pipe: OD ___________________ ID _____________________________Material __________________
Flanged end? Yes ________ No ___________
Plain raised face or ring joint? __________________________________________________________
If ring joint, flat or raised face? ___________________________________________________________
Size and pressure class, as per ASME B16.5 or MSS SP-44 _____ or ASME B16.47, Series A ______
Ring gasket or other gasket type and size __________________________________________________
Note Gaskets are not furnished as a part of the valve.
Welding end? Yes ________ No ___________
Attach specifications for welding-end configuration.
Special flanges or mechanical joints? ________________________________________________________________
Downstream pipe: OD _________________ ID ___________________________ Material __________________
Flanged end? Yes ________ No _________________________
Plain raised face or ring joint? ___________________________________________________________
If ring joint, flat or raised face? ___________________________________________________________
Size and pressure class, as per ASME B16.5 or MSS SP-44 ______ or ASME B16.47, Series A ____
Ring gasket or other gasket type and size __________________________________________________
Note: Gaskets are not furnished as a part of the valve.
Welding end? Yes ________ No _____________
Attach specifications for welding-end configuration.
Special flanges or mechanical joints? _______________________________________________________________
Length: Any special requirements for end-to-end or face-to-face dimensions? ________________________________
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 71
Table D.1 (continued)
Valve operation
Is gearbox with hand-wheel required? If so, give details: _________________________________________________
For a hand-wheel on a horizontal shaft, give distance from centreline of valve opening to hand-wheel: __________ mm
Or, for a hand-wheel on a vertical shaft, give distance from centreline of valve opening to centre of rim of
hand-wheel: ________________________________________________________________________________ mm
NOTE For plug valves having loose wrenches, it is necessary to order wrenches separately.
Wrench required? _______________________________________________________________________________
Locking device required? ______________________________________ Type ____________________________
Valve support
Support ribs or legs required? _____________________________________________________________________
Other requirements
Supplementary requirements (see Annex B and Annex C) _______________________________________________
Fire test design? Yes ___________ No ____________
ISO 15156 (all parts)? Yes ______ No ____________
Pressure relief: If pressure relief devices are required, are there special requirements for these devices? ___________
Drain connections: Any requirements? _______________________________________________________________
Bypass connections: Any requirements? _____________________________________________________________
Supplementary documentation required? (see Annex C) _________________________________________________
Third-party witness of processes/testing _____________________________________________________________
Painting or coating required? ______________________________________________________________________
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
72 © ISO 2007 – All rights reserved
Table D.2 — Summary of information needed to be provided by manufacturer and/or purchaser
Clause/subclause Information Provider a
6.2.2 Reduced bore sizes other than those shown in tables P
6.2.2 Obturator size for non circular openings A
6.2.2 Obturator openings in reduced bore valves above DN 600 A
7.1 Pressure vessel design A
7.2 Intermediate design pressure and temperatures P
7.2 Minimum design temperature P
7.4 Face-to-face or end-to-end dimension A
7.4 Tolerances other than those listed A
7.5 Advise MPD P
7.5 Valve operation data, torque/thrust, Cv, Kv or number-of-turns data M-P
7.6 Requirements for piggability P
7.7.1 Alternate standard for flanges A
7.7.2 Weld bevels A
7.7.2 Mating pipe data P
7.7.3 Other end connections P
7.8 Determination of whether fluid can become trapped in valve cavities M
7.8 Pressure relief, if not required for liquid or condensing service A
7.8 Pressure relief, if required for gas service A
7.8 Requirements for in-service testing P
7.9 Alternative vent/drain connections P
7.9 Thread profiles A
7.9 Connection sizes A
7.10 Sealant injection P
7.11 Requirement for extended drain, vent or injection points P
7.11 Securing of drain, vent and sealant lines A
7.11 Design pressure and size, etc., of extended drain, vent and sealant lines P
7.11
Maximum injection pressure for extended injection lines, in absence of purchaser
specification
M
7.11 Size of sealant lines A
7.12 Requirement for valves in vent, drain and injection lines P
7.13 Wrench head design P
7.13 Handwheel diameter(s) A
7.13 Number of turns M
7.14 Locking devices P
7.18.1 Actuator output, if greater than drive train strength A
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 73
Table D.2 (continued)
Clause/subclause Information Provider a
7.19 Lifting points A
7.19 Lifting procedure M
7.20.3 Demonstration of valve function under pressure and pipe loads and moments M
7.22 Requirements for fire-type-testing certification P
7.22 Fire type-testing certificate if not in accordance with Clause D.5 A
7.23 Anti-static device, if not provided on soft seal valve A
7.23 Anti-static device testing per Clause B.5 P
8.1 Material specification A
8.2 Commissioning fluids P
8.4 Composition limits A
8.4 Chemical composition of welding end A
8.4 Chemical composition of other materials A
8.5 Charpy tests for other materials A
8.6 Bolting for hydrogen embrittlement A
8.7 Sour-service requirements P
8.7.2 HIC acceptance criteria A
9.1 Additional welding requirements to meet pipeline requirements P
9.3 Use of other hardness test methods A
9.4 Through-wall weld repairs A
9.4 Weld repairs to correct defects in plates and forgings A
9.4 Specification for defect removal and repair M
10.1 NDE requirements P
10.4 NDE before final heat treatment A
10.4 NDE requirements for weld repair P
10.5 NDE of weld ends P
11.1 Supplementary tests in Annex B P
11.1 Use of light oil as an alternative to water for test media A
11.1 Test sequence A
11.1 Use of antifreeze in test water A
11.3 Method of closing ends A
11.4.1 Lubricant removed for testing A
11.4.3 Other leakage rates A
11.4.4.3 Valve seat functionality P
11.4.5 Cavity relief test P-M
11.4.7 Alternative test: high-pressure gas in lieu of water A
11.5 Pneumatic testing of drain, vent and sealing lines A
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
74 © ISO 2007 – All rights reserved
Table D.2 (continued)
Clause/subclause Information Provider a
11.5 Test pressure of sealant injection lines A
12 Coating requirements A
13 Omission of marking requirements on valves NPS 2 and smaller A
13 Marking requirements P
15 Requirement for longer data-retention period P
15 Requirement for supplementary information P
Annex A NDE requirements P
Annex B Supplementary test requirements P
Annex C Supplementary documentation requirements P
Annex D Purchasing guidelines P
a M indicates information to be supplied by manufacturer;
M-P indicates information to be supplied by manufacturer when required by purchaser;
P indicates information to be supplied by purchaser;
A indicates information to be established by agreement.
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 75
Annex E
(informative)
Marking example
To illustrate the requirements for marking specified in this International Standard, a 200 mm carbon steel gate
valve, pressure class 600 (PN 100) with ring joint end flanges, a 664 mm face-to-face dimension, a maximum
operating pressure rating of 10 MPa (100 bar), 13 % chromium steel trim and manufactured in April 2007
should be marked as follows:
On the body
ABCO (Item 1: name of manufacturer)
PN 100 or 600 (Item 2: pressure class)
WCC (Item 5: body material)
DN 200 or 8 (Item 6: nominal valve size)
NOTE Item 6 can also be marked on nameplate or on
both body and nameplate.
R49 (Item 9: ring joint identification on flange edge)
12345 (Item 13: serial number)
On the bonnet/cover
12345 (Item 6: bonnet/cover melt identification)
On nameplate
ABCO (Item 1: manufacturer)
PN 100 or 600 (Item 2: pressure class)
10,4 MPa or 104 bar at 29 °C;
1 500 psi at 20 °F
(Item 3: maximum operating pressure at minimum
operating temperature
10,2 MPa or 102 bar at 121 °C;
1 478 psi at 250 °F
maximum operating pressure at maximum operating
temperature)
WCC (Item 5: body material)
Stem CR13
Disc CR13
Seat CR13
or
CR13 CR13 CR13
or
CR13
CR13
CR13
(Item 7: trim identification)
664 mm or 26.13 (Item 4: face-to face/end-to end dimensions; see 7.4)
API Specification 6D / ISO 14313
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ISO 14313:2007(E)
76 © ISO 2007 – All rights reserved
DN 200 or 8
or
DN 200 ¥ 150 or 8 ¥ 6
or
DN 200R or 8R
SMYS 276MPa or 40KSI
(Item 8: nominal valve size for full-opening valve)
(Item 8: nominal valve size for reduced-bore valve)
(Item 8: nominal valve size for reduced-bore valve)
(Item 10: SMYS)
DBB, DIB-1, or DIB-2, as applicable (Item 13: When seat tests per Clause B.10, B.11 or
B.12, respectively)
12345 (Item 14 serial number)
4-07 or 4/07 (Item 15: date of manufacture)
ISO 14313 (Item 16: number of this International Standard)
API Specification 6D / ISO 14313
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Annex F
(Informative)
API Monogram
F.1 Scope
The API Monogram Program allows an API Licensee to apply the API Monogram to products. The API Monogram
Program delivers significant value to the international oil and gas industry by linking the verification of an
organization's quality management system with the demonstrated ability to meet specific product specification
requirements. The use of the Monogram on products constitutes a representation and warranty by the Licensee to
purchasers of the products that, on the date indicated, the products were produced in accordance with a verified
quality management system and in accordance with an API product specification.
When used in conjunction with the requirements of the API License Agreement, API Specification Q1, in its entirety,
defines the requirements for those organizations who wish to voluntarily obtain an API License to provide API
monogrammed products in accordance with an API product specification.
API Monogram Program Licenses are issued only after an on-site audit has verified that the Licensee conforms to
the requirements described in API Specification Q1 in total, and the requirements of an API product specification.
Customers/Users are requested to report to API all problems with API monogrammed products. The effectiveness
of the API Monogram Program can be strengthened by Customers/Users reporting problems encountered with API
monogrammed products. A nonconformance may be reported using the API Nonconformance Reporting System
available at https://ncr.api.org. API solicits information on new product that is found to be nonconforming with API
specified requirements, as well as field failures (or malfunctions), which are judged to be caused by either
specification deficiencies or nonconformities with API specified requirements.
This Annex sets forth the API Monogram Program requirements necessary for a supplier to consistently produce
products in accordance with API specified requirements For information on becoming an API Monogram Licensee,
please contact API, Certification Programs, 1220 L Street, N. W., Washington, DC 20005 or call 202-962-4791 or
by email at certification@api.org.
F.2 References
In addition to the referenced standards listed in Section 3, this Annex references the following standard:
API Specification Q1
For licensees under the Monogram Program, where cited these requirements are mandatory. Referenced
standards used by the Manufacturer may be either the applicable revision shown in Section 3 and herein, or the
latest revision.
F.3 API Monogram Program: Licensee Responsibilities
F.3.1 For all organizations desiring to acquire and maintain a license to use the API Monogram, conformance
with the following shall be required at all times:
a. The quality management system requirements of API Specification Q1,
b. The API Monogram Program requirements of API Specification Q1, Annex A,
c. The requirements contained in the API product specification(s) for which the organization desires to be
licensed,
d. The requirements contained in the API Monogram Program License Agreement.
F.3.2 When an API Licensed organization is providing an API monogrammed product, conformance with API
specified requirements, described in API Specification Q1, including Annex A, is required.
F.3.3 Each Licensee shall control the application of the API Monogram in accordance with the following:
API Specification 6D / ISO 14313
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a. Each Licensee shall develop and maintain an API Monogram Marking Procedure that documents the marking /
monogramming requirements specified by the API product specification to be used for application of the API
Monogram by the Licensee. The marking procedure shall define the location(s) where the Licensee shall apply
the API Monogram and require that the Licensee's license number and date of manufacture be marked on
monogrammed products in conjunction with the API Monogram. At a minimum, the date of manufacture shall
be two digits representing the month and two digits representing the year (e.g., 05-07 for May 2007) unless
otherwise stipulated in the applicable API product specification. Where there are no API product specification
marking requirements, the Licensee shall define the location(s) where this information is applied.
b. The API Monogram may be applied at any time appropriate during the production process but shall be removed
in accordance with the Licensee’s API Monogram Marking Procedure if the product is subsequently found to be
nonconforming with API specified requirements. Products that do not conform to API specified requirements
shall not bear the API Monogram.
c. Only an API Licensee may apply the API Monogram and its license to API monogrammable products. For
certain manufacturing processes or types of products, alternative Monogram marking procedures may be
acceptable. The current API requirements for Monogram Marking are detailed in the API Policy Document,
Monogram Marking Requirements, available on the API Monogram Program website at
http://www.api.org/certifications/monogram/.
d. The API Monogram shall be applied at the licensed facility.
e. The authority responsible for applying and removing the API Monogram shall be defined in the Licensee’s API
Monogram Marking Procedure.
F.3.4 Records required by API product specifications shall be retained for the period of time specified therein.
Records specified to demonstrate achievement of the effective operation of the quality system shall be maintained
for a minimum of 5 years.
F.3.5 Any proposed change to the Licensee’s quality program to a degree requiring changes to the quality
manual shall be submitted to API for acceptance prior to incorporation into the Licensee's quality program.
F.3.6 Licensee shall not use the API Monogram on letterheads or in any advertising (including companysponsored
web sites) without an express statement of fact describing the scope of Licensee’s authorization (license
number).
F.4 Marking Requirements
These marking requirements apply only to those API licensees wishing to mark their products with the API
Monogram.
F.4.1 Manufacturers shall either mark equipment on the nameplate with “API 6D” alone or “API 6D” in addition to
the marking requirements of Item 16 in Table 12 of Section 13.
F.4.2 As a minimum, equipment should be marked with English (Imperial) Units.
F.4.3 The API Monogram shall be marked on the nameplate, in addition to the marking requirements of Section
13. For valves smaller than DN 50 (NPS 2), the nameplate shall not be omitted, but may be attached to the valve
with stainless steel wire.
F.4.4 The API Monogram License number shall not be used unless it is marked in conjunction with the API
Monogram.
F.5 API Monogram Program: API Responsibilities
F.5.1 The API shall maintain records of reported problems encountered with API monogrammed products.
Documented cases of nonconformity with API specified requirements may be reason for an audit of the Licensee
involved, (also known as Audit for “cause”).
F.5.2 Documented cases of specification deficiencies shall be reported, without reference to Licensees, Customers
or Users, to API Subcommittee 18 (Quality) and to the applicable API Standards Subcommittee for corrective actions.
API Specification 6D / ISO 14313
Copyright American Petroleum Institute 78
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ISO 14313:2007(E)
© ISO 2007 – All rights reserved 77
Bibliography
[1] API 6FA, Specification for Fire Test for Valves
[2] API 6FC, Specification for Fire Test for Valve with Automatic Backseats
[3] API 6FD, Specification for Fire Test for Check Valves
[4] API 607, Specification for Testing of Valves — Fire Type-Testing Requirements
[5] API Spec 6D, Pipeline Valves
[6] ISO 14723, Petroleum and natural gas industries — Pipeline transportation systems — Subsea
pipeline valves
[7] ISO/TS 29001, Petroleum, petrochemical and natural gas industries — Sector-specific quality
management systems — Requirements for product and service supply organizations
[8] ISO 5211, Industrial valves — Part-turn actuator attachments
[9] ISO 13623, Petroleum and natural gas industries — Pipeline transportation systems
[10] MSS SP-25-1998, Standard Marking System for Valves, Fittings, Flanges and Unions
[11] EN 12516-1, Industrial valves — Shell design strength — Part 1: Tabulation method for steel valve
shells
[12] EN 13445-3, Unfired pressure vessels — Part 3: Design
[13] ASTM E18, Standard Test Methods for Rockwell Hardness of Metallic Materials
[14] ASTM E92, Standard Test Method for Vickers Hardness of Metallic Materials
[15] ASME B16.25-2003, Buttwelding Ends
API Specification 6D / ISO 14313
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API provides additional resources and programs to the oil and natural gas industry which are
based on API Standards. For more information, contact:
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THERE’S MORE
WHERE THIS CAME FROM.
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Product No: GX6D23
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|
译文: |
管道阀门
ANSI/API 规范 6D,第23版, 2008年4月
生效日期: 2008年10月1日
ISO 14313:2007 (相同的),
石油和天然气工业—管道输送系统—管道阀门
国家推荐采用API会徽附录中内容
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Special Notes
API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.
Neither API nor any of API’s employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of API’s employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.
API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use
or for the violation of any authorities having jurisdiction with which this publication may conflict.
API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices.
Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products
do in fact conform to the applicable API standard.
API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations to comply with authorities having jurisdiction.
Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety data sheet.
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API Foreword
Nothing contained in any API publication is to be construed as granting any right, by implication
or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.
This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part
of the material published herein should also be addressed to the director.
Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000.
A catalog of API publications and materials is published annually and updated quarterly by API,
1220 L Street, N.W., Washington, D.C. 20005.
Suggested revisions are invited and should be submitted to the Standards and Publications
Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org.
Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.
Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification.
This standard is under the jurisdiction of the API Standards Subcommittee on Valves and
Wellhead Equipment (API SC6). This API standard is identical with the English version of ISO
14313:2007. ISO 14313 was prepared by Technical Committee ISO/TC 67 Materials, equipment and offshore structures for petroleum and natural gas industries, SC 2, Pipeline transportation systems.
For the purposes of this standard, the following editorial change has been made:
― A national informative annex (Annex F—API Monogram) has been included giving guidance
to users.
This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution.
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目录
1 范围.......................................................................................................................................................... 1
2 一致性 .............................................................................................................................................. 1
2.1 测量单位 ............................................................................................................................... 1
2.2 圆整 .................................................................................................................................................... 1
2.3 标准的一致性 ............................................................................................................................ 1
3 引用标准 ................................................................................................................................ 2
4 术语和定义 ............................................................................................................................... 4
5 符号和缩略词 .............................................................................................................. 7
5.1 符号 ...................................................................................................................................................... 7
5.2 缩略词 ..................................................................................................................................... 7
6 阀门类型和结构 ............................................................................................................... 8
6.1 阀门类型 ................................................................................................................................................. 8
6.2 阀门结构 ................................................................................................................................. 9
7 设计 ....................................................................................................................................................... 23
7.1 设计标准和计算 ....................................................................................................... 23
7.2 压力和温度额定值 ........................................................................................................... 24
7.3 尺寸.......................................................................................................................................................... 24
7.4 面-面和端--端结构长度 ............................................................................................. 25
7.5 阀门操作 ........................................................................................................................................ 39
7.6 清管 ...................................................................................................................................................... 40
7.7 阀门端 ................................................................................................................................................ 40
7.8 泄压 .......................................................................................................................................... 41
7.9 旁通、排放和放空接口 ................................................................................................................... 42
7.10 密封剂注射口 ........................................................................................................................................ 42
7.11 排放、放空和密封剂管线............................................................................................ 42
7.12 排放、放空和密封剂阀门 ............................................................................................................... 43
7.13 手轮和扳手—(手柄) .................................................................................................. 43
7.14 缩紧装置....................................................................................................................................... 43
7.15 启闭件的位置......................................................................................................................... 43
7.16 位置指示器 .................................................................................................................................. 43
7.17 行程塞.............................................................................................................................................. 44
7.18 驱动装置、操作装置和阀杆延伸件............................................................................................ 44
7.19 吊耳 ........................................................................................................................................................ 44
7.20 驱动链 ............................................................................................................................................... 44
7.21 阀杆保持 .......................................................................................................................................... 45
7.22 耐火 ....................................................................................................................................... 45
7.23 防静电装置 ..................................................................................................................................... 45
7.24 设计文件 .................................................................................................................................. 45
7.25 设计文件审查 ........................................................................................................................ 45
8 材料 ................................................................................................................................................... 46
8.1 材料技术条件 .............................................................................................................................. 46
8.2 操作的相容性 ............................................................................................................................... 46
8.3 锻件 ............................................................................................................................................. 46
8.4 化学成分极限 .................................................................................................................................. 46
8.5 韧性试验要求 ................................................................................................................ 47
8.6 栓接 ...................................................................................................................................................... 48
8.7 酸气腐蚀操作 ............................................................................................................................................. 48
8.8 放空和排放件 ................................................................................................................... 48
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9 焊接 ..................................................................................................................................................... 48
9.1 评定........................................................................................................................................... 48
9.2 冲击试验 .......................................................................................................................................... 48
9.3 硬度试验 ...................................................................................................................................... 49
9.4 焊补 ........................................................................................................................................................ 49
10 质量控制 ......................................................................................................................................... 51
10.1 无损检测要求 ................................................................................................................................... 51
10.2 测量和试验设备 ............................................................................................................... 51
10.3 检验和试验人员的评定 .................................................................................... 51
10.4 焊接返修的无损检测 ..................................................................................................................................... 52
10.5 焊接端无损检测 .......................................................................................................................................... 52
10.6 铸件目测检验................................................................................................................. 52
11 压力试验 ...................................................................................................................................... 52
11.1 总则 ..................................................................................................................................................... 52
11.2 阀杆上密封试验 .................................................................................................................................. 53
11.3 水压壳体试验 .............................................................................................................................. 53
11.4 水压阀座试验 ............................................................................................................................... 54
11.5 排放、放空 和密封剂注入试验 ................................................................................ 55
11.6 排放 .................................................................................................................................................... 55
12 镀层 ..................................................................................................................................................... 55
13 标记 ..................................................................................................................................................... 56
14 发运准备 ........................................................................................................................ 58
15 文件 ..........................................................................................................................................58
附录A (指导性的) 无损检测要求 ........................................................... 59
附录B (指导性的)补充试验要求 .................................................................................. 63
附录 C (参考性的) 补充文件要求 ............................................................ 67
附录D (参考性的) 采购指南 ................................................................................................... 68
附录 E (参考性的) 标记例子 ............................................................................................................ 75
附录F (参考性的) API 会徽 ..................................................................................................................77
参考文献 .......................................................................................................................................................... 79
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API Specification 6D / ISO 14313
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 14313 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.
This second edition cancels and replaces the first edition (ISO 14313:1999), which has been technically revised, principally by the following.
Clause 2, on the requirements for conformity to this International Standard, has been added for clarification.
Clause 7, on the requirements for allowable stresses and allowable deflection on design, has been revised and clarified.
Clause 8, on material, has been revised to align the requirements with global industry practice for carbon content and carbon equivalent for pressure-containing, pressure-controlling, welding ends and parts requiring welding.
New requirements on repairs and NDE of welding repairs have been added to Clause 9 on Welding.
A new table (Table D.2) has been added to Annex D (informative) to provide more guidance for those requirements listed in the text as requiring agreement between the manufacturer/purchaser.
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API Specification 6D / ISO 14313
Introduction
This International Standard is the result of harmonizing the requirements of ISO 14313:1999 and
API Spec 6D-2002[5].
The revision of ISO 14313 is developed based on input from both ISO/TC67/SC2 WG2 and API 6D TG technical experts. The technical revisions have been made In order to accommodate the needs of industry and to move this International Standard to a higher level of service to the petroleum and natural gas industry.
Users of this International Standard should be aware that further or differing requirements can be needed for individual applications. This International Standard is not intended to inhibit a manufacturer from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative
is offered, the manufacturer should identify any variations from this International Standard and provide details.
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API Specification 6D / ISO 14313
石油和天然气工业—管道输送系统—管道阀门
1 范围
本国际标准对用于石油和天然气工业符合ISO 12623要求的管道系统的球阀、截止阀和旋塞阀的设计、制造、试验和文件,规定其2要求的给出建议。
本国际标准不适用于海底管道阀门,因为其包括在一个单独的国际标准中(ISO 14723)。
本国际标准不适用于压力等级超过PN 420 (2 500磅级)的阀门。
2 一致性
2.1 测量单位
本国际标准中,数据是以国际单位(SI)和英制单位(USC)单位表示。对于特殊条款,除非另有规定,仅使用单位中一种体系,在其他体系中不存在数据的混用。
对于在国际单位(SI)制中的数据,逗号用于十进制分隔符,空格用于千位分隔符。对于以英制(USC)单位制表示的数据,点号(在线上)表示十进制分隔符以及逗号表示千位分隔符
2.2 圆整
除非本国际标准另有规定,为确定与规定要求相一致,观察或计算所得值应被圆整到表示极限值的最后一位数最相近的单位,根据ISO 31-0:1992,附录B,条款A中的圆整方法。
2.3 标准的一致性
质量体系应与本国际标准的要求相一致。
注:ISO/TS 29001在质量管理体系中给出了具体的指导。
制造厂应负责使其符合本国际标准中的所有要求。为确保制造厂的一致性,应允许采购方做任何必要的调查以及拒绝任何不一致的材料。
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API Specification 6D / ISO 14313
3 引用标准
下列引用的标准相对本标准的运用独立。对注明日期的引用标准,只引用版本。对于为注明日期的引用标准,应使用其最新版本(包括任何修正、勘误以及维护标准的协议团体的输入数据)。
ISO 31-0, 1992, 数量和单位 —第0部分: 一般原则
ISO 148-1, 金属材料 — 摆锤式冲击试验 — 第1部分: 试验方法
ISO 228-1, 非螺纹上制成的压力密封接头的管螺纹—第1部分: 尺寸、公差和名称
ISO 5208:1993, 工业阀门 — 阀门的压力试验
ISO 7268, 管道元件 — 公称压力的定义
ISO 9606-1, 焊工的验收试验 — 熔化焊 — 第1部分: 钢
ISO 9712, 无损检测 — 人员资格认证
ISO 10474, 钢和钢制产品 —检验文件
ISO 10497, 阀门的试验—防火型试验要求
ISO 15156 (所有部分), 石油天然气工业 — 一种适用于含硫环境油气生产用的材料
ISO 15607, 金属材料焊接工艺规程及评定一般原则
ISO 15609(所有部分), 金属材料焊接程序规范和合格鉴定— 焊接程序规范
ISO 15614-1, 金属材料焊接工艺规范和评定 — 焊接工艺性试验—第1部分: 钢的电弧焊和气焊与镍及镍合金的电弧焊
ISO 23277, 焊缝的无损检验—焊缝的穿透试验—验收等级
ISO 23278, 焊缝无损检测--磁粉检测—验收等级
ASME B1.20.1, 通用管道螺纹(英制)
ASME B16.5-1996, 管法兰和法兰管件(NPS 1/2— 24)
ASME B16.10-2000, 阀门面-面和端-端尺寸
ASME B16.34-2004, 法兰、螺纹和焊接端连接
ASME B16.47-2006, 大直径纲法兰 : (NPS 26 - NPS 60公制/英寸单位)
ASME B31.4-2006, 液态碳氢化合物和其它液体管道系统
ASME B31.8-2003, 气体输送和分配管道系统
ASME 锅炉和压力容器规范,第V卷,无损检测
1) 美国机械工程师协会, 345 East 47th Street, NY 10017-2392, USA
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API Specification 6D / ISO 14313
ASME 锅炉和压力容器规范,第VIII卷第1册,压力容器建造规则
ASME 锅炉和压力容器规范,第VIII卷第2册, 压力容器建造另一规则
ASME锅炉和压力容器规范,第IX卷, 焊接和钎焊评定
ASNT SNT-TC-1A, 无损检测人员资格评定和颁发证书的推荐方法
ASTM A320, 低温用合金钢和不锈钢螺栓材料
ASTM A370, 钢制品力学性能试验方法和定义标准
ASTM A388, 大型钢锻件超声波检验
ASTM A435, 钢板的直射超声波检验
ASTM A577, 钢板的斜射超声波检验
AWS QC1, 焊接检验师颁发的AWS证书
EN 287-1, 焊工鉴定 — 熔化焊 — 第1部分: 钢材
EN 1092-1, 法兰及其连接 — 管道、阀门、管配件及附件用圆形法兰,PN标号第1部分:钢制法兰
EN 10204:2004, 金属产品—检验文件的类型
MSS SP-44, 钢制管线法兰
MSS SP-55, 阀门、法兰、管件和其他管道部件用铸钢件质量标准—表面缺陷评定的目视检验方法
NACE TM0177-2005, 在硫化氢环境中金属抗规定环境环境开列型式的实验室试验试验方法
NACE TM0284,管道和压力容器钢抗氢断裂的评定
2) 美国无损检测试验协会, P.O. Box 28518, 1711 Arlingate Lane, Columbus, OH 43228-0518,
USA.
3) 美国材料试验协会, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA.
4) 美国焊接工程师协会, 550 NW LeJeune Road, Miami, FL 33126, USA.
5) 欧洲标准化委员会, Central Secretariat, Rue de Stassart 36, B-1050, Brussels, Belgium.
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API Specification 6D / ISO 14313
4 术语和定义
本国际标准使用下面的术语和定义
4.1
ASME 额定等级
按ASME B16.34定义的和用于参照的用数字表示的压力设计等级。
注 ASME 额定等级用“class”标示,其后加数字。
4.2
双向阀门
设计为在阀前和阀后两方向上截断流体的阀门
4.3
泄放
排放或放空
4.4
截流阀
闸阀、旋塞阀或球阀,当其在关闭位置时截断通向阀后管道的流动
注 阀门可以是单或双阀座,可为单向或双向地
4.5
脱开轴向力
脱开力矩
在最大压差下开启阀门所需要的轴向力或力矩
4.6
协商
制造商与采购方之间的协商
4.7
双截断和泄放阀(DBB)
在关闭位置时具有两个阀座面(即两个密封副)的阀门,阀门截断其两端的流动,在两个阀座面之间有一个通过阀体上的接口连接泄放口排气的中腔口。
注 当仅一侧低于压力时,该阀门不全部截断。见4.8中的双截断和泄放阀。
4.8
双截断和泄放阀(DIB)
在关闭位置时具有两个阀座面(即两个密封副)的阀门,阀门截断其两端的流动,在两个阀座面之间有一个通过阀体上的接口连接泄放口排气的中腔口。
注 这种风格的阀门可用于单向和双向阀门。
4.9
驱动链
在操作和启闭件之间阀门驱动链的所有部件,包括启闭件但不包括操作装置。
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API Specification 6D / ISO 14313
4.10
流量系数
K
v
流体速率,用m3/h表示,当水在温度为5 °C (40 °F) 至40 °C (104 °F).5 psi)之间通过阀门造成1帕(1巴;14.5磅/平方英寸压降时)。
注 Kv 是用m3/h的国际单位制表示。
注 Kv 与流量系数Cv的关系,在美国用加仑/分表示,水温在15. °C (60 °F)通过阀门造成1磅/平方英寸)的压降时。
(1)
4.11
全径阀门
具有无阻碍的阀门,其孔径不小于端连接件的内孔。
4.12
手轮
手轮包括一个与轮毂相连的轮缘,例如用手动多次旋转轮毂实现阀门操作。
4.13
锁紧装置
使阀门处于可靠的开启和/或关闭位置的部件或组装部件。
4.14
手动驱动装置
手动操作装置
带有或不带有齿轮箱的扳手或手轮。
4.15
最大压差(MPD)
通过启闭件在阀前和阀后之间的最大压差,在压差下启闭件可以操作。
4.16
公称管道尺寸(NPS)
用英制单位表示的尺寸数字,其尺寸通常是对管线系统中的任何一个尺寸的元件而言。
注 所指的公称管道尺寸以字母“NPS”后接数字表示。
4.17
公称压力等级(PN)
按ISO 7268中定义地用数字表示的压力设计等级,用做参考用。
注 所指的公称压力以字母“PN”后接数字表示。
4.18
公称尺寸(DN)
用米制单位表示的尺寸数字,其尺寸通常是对管线系统中的任何一个尺寸的元件而言。
注 所指的公称尺寸以字母“DN”后接数字表示。
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4.19
启闭件
封闭元件
阀门部件,如球阀、阀瓣、膜瓣、闸板或旋塞,它在流体中定位用于允许或阻止流体的流动。
4.20
操作装置
用来打开或关闭阀门的装置(或组件)。
4.21
填料压盖
用于压制阀杆填料的部件。
4.22
定位指示器
显示阀门启闭件位置的装置。
4.23
清管
阀门具有能 允许非禁止通道进行清管的能力。
4.24
动力驱动装置
动力操作装置
用螺栓或其他方式连接到阀门上用来开启和关闭阀门的电动、液动或气动装置。
4.25
压力等级
按公称压力(PN) 等级或ASME额定等级要求用数字表示的压力设计等级。。
注 在本国际标准中, 压力等级用PN 级表示,ASME 额定等级放在其后的括号中。
4.26
承压件
具有能承受预计释放的介质失败的功能的部件。
4.27
压力控制件
用于阻止或允许流体流动的部件,如阀座和启闭件。
4.28
流程润湿部件
直接暴露与管道介质的部件。
4.29
缩劲阀门
带有小于连接端的启闭件孔颈的阀门。
4.30
阀座面(密封面)
启闭件与阀座的接触表面,他们的吻合保证阀门的密封。
4.31
阀杆
连接启闭件与操作装置的部件,其可以是一个或多个零件组成。
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4.32
阀杆加长组件
由阀杆加长和阀杆加长套组成。
4.33
支承筋或支承腿
当阀门安装在固定架上时,提供稳定支撑的金属构件。
4.34
直通道阀门
带有一个无阻碍和连续循环孔的阀门。
4.35
单向阀门
设计成限制在一个方向上流动的阀门。
4.36
除非另有商定
“本国际标准的修订要求”除非制造厂和采购方之间出现分歧。
4.37
除非另有规定
“本国际标准的修订要求”除非采购方另有规定。
4.38
文杜里旋塞阀
通过旋塞有明显缩径和从全径端至缩径平滑过过渡的阀门。
5 符号和缩略语
5.1 符号
C 英制单位的流量系数
K 米制单位的流量系数
t 厚度
5.2 缩略语
BM base metal 母材
CE carbon equivalent 碳当量
DBB double-block-and-bleed双截断和泄放
DIB double isolation-and-bleed双截断和泄放
DN nominal size公称尺寸
HAZ heat-affected zone热影响区
HBW Brinell hardness, tungsten ball indenter布氏硬度,钨球压头
HRC Rockwell C hardness 洛氏硬度C
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HV Vickers hardness维氏硬度
MPD maximum pressure differential最大压差
MT magnetic-particle testing磁粉试验
NDE non-destructive examination无损检测
NPS nominal pipe size公称管道尺寸
PN nominal pressure公称压力
PQR (weld) procedure qualification record(焊接)工艺评定记录
PT penetrant testing渗透检测
PWHT post-weld heat treatment焊后热处理
RT radiographic testing射线检测
SMYS specified minimum yield strength规定的最小屈服强度
USC United States Customary (units) 英制单位
UT ultrasonic testing超声波检测
WM weld metal焊接金属
WPS weld procedure specification焊接工艺规程
WPQ welder performance qualification焊工评定记录
6 阀门类型和结构
6.1 阀门类型
6.1.1 闸阀
带有法兰和焊接端闸阀的典型结构,如图1和图2所示,供做图解说明。
闸阀应有一个启闭件(闸板),它在垂直介质流动方向的平面上运动。闸板可以是平行式闸阀的一个单板,或是撑开式闸阀中的双板或多板。
闸阀应提供上密封或除主阀杆密封外的副阀杆密封性能。
6.1.2 润滑和非润滑的旋塞阀
带有法兰和焊接端旋塞阀的典型结构,如图3所示,供做图解说明。
旋塞阀应具有一个圆柱形或锥形的启闭件,启闭件围绕垂直于介质流向的轴转动。
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6.1.3 球阀
带有法兰和焊接端球阀的典型结构,如图4、 5和 6所示,供做图解说明。
球阀应具有一个球形的启闭件,它围绕垂直介质流向的轴转动。
6.1.4 止回阀
止回阀的典型结构如图7至图13所示,仅做图解说明。止回阀可为对夹式、旋启式和升降式。
止回阀应有一个启闭件,它自动控制流体仅向一个方向上运动。
6.2 阀门结构
6.2.1 全径阀门
全径阀门在全开位置应无阻挡和具有表1中规定的内孔。阀孔的尺寸上限无限制。
全径的直通式阀门应在启闭件上有一个环形孔,该孔允许一个公称直径不小于表1规定的球体通过。
焊连接端阀门可要求在焊接端有一个较小的孔径以便与管道配接。
经过启闭件的非环形通径阀门不应视做全通径阀门。
6.2.2 缩径阀门
经过启闭件的环形通径的缩径阀门的内孔应为下面的最小孔,除非另有规定:
小于等于DN 300 (NPS 12)的阀门。一尺寸小于带孔阀门的公称尺寸时应按表1的规定,
DN 350 (NPS 14) 至 DN 600 (NPS 24)的阀门: 两尺寸都小于带孔阀门的公称尺寸时应按表1的规定,
大于 DN 600 (NPS 24)的阀门: 由协商决定。
例如 一公称尺寸为 DN 400 (NPS 16) – PN 250 (1500磅级)的缩径球阀应有一个287 mm 的最小孔径。
经过启闭件的非环形缩径阀门应通过协商为最小的通径。
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表1 — 全径阀门的最小内孔(mm)
DN 毫米
NPS
英寸 最小内孔的压力等级
PN 20~100
(150~600磅级) PN 150
(900磅级) PN 250
(1 500磅级) PN 420
(2 500磅级)
15
20
25
32
40
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1 050
1 200
1 350
1 400
1 500 ½
¾
1
1¼
1½
2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
56
60 13
19
25
32
38
49
62
74
100
150
201
252
303
334
385
436
487
538
589
633
684
735
779
830
874
925
976
1 020
1 166
1 312
1 360
1 458 13
19
25
32
38
49
62
74
100
150
201
252
303
322
373
423
471
522
570
617
665
712
760
808
855
904
956
1 006
1 149
—
—
— 13
19
25
32
38
49
62
74
100
144
192
239
287
315
360
406
454
500
546
594
641
686
730
775
819
—
—
—
—
—
—
— 13
19
25
32
38
42
52
62
87
131
179
223
265
292
333
374
419
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
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标志
1 阀杆指示器
2 阀杆罩
3 手轮
4 支架螺母
5 支架
6 阀杆
7 支架螺栓连接
8 阀杆填料
9 泄压阀
10 阀盖
11 阀盖螺栓连接
12 闸板导向
13 闸板组件
14 阀座圈
15 阀体
16 支承筋或支承腿
17 凸面
18 焊接端
19 环接端
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C结构长度
图1 — 撑开式闸板/升降杆式闸阀
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API Specification 6D / ISO 14313
标志
1 阀杆指示器
2 阀杆罩
3 手轮
4 支架螺母
5 支架
6 阀杆
7 支架螺栓连接
8 阀杆填料
9 泄压阀
10 阀盖
11 阀盖螺栓连接
12 闸板
13 阀座圈
14 阀体
15 支承筋或支承腿
16 凸面
17 焊接端
18 环接端
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C. 结构长度
图 — 单闸板/直通式升降杆闸阀
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标记
1 润滑调节螺钉
2 压盖螺栓和螺母
3 压盖
4 阀盖螺栓和螺母
5 阀盖
6 阀盖垫片
7 阀杆填料
8 润滑式止回阀
9 旋塞
10 阀体
11 限位环
12 凸面
13 焊接端
14 焊接
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C.结构长度
API Specification 6D / ISO 14313
图3 — 旋塞阀
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标记
1 阀杆密封
2 阀盖的盖
3 阀盖
4 阀体螺栓
5 阀体
6 阀座环
7 阀杆
8 球体
9 凸面
10 焊接端
11 环接端
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C.结构长度
图 4 — 顶装式球阀
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API Specification 6D / ISO 14313
标记
1 阀杆
2 阀体盖
3 阀杆密封面
4 阀体
5 阀座圈
6 球体
7 阀体螺栓
8 密封件
9 凸面
10 焊接端
11 环接端
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C.结构长度
图 5 — 三件式球阀
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API Specification 6D / ISO 14313
标记
1 阀杆
2 阀体盖
3 阀杆密封
4 阀体
5 阀座圈
6 球体
7 封闭件
8 凸面
9 焊接端
10 环接端
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C.结构长度
图6 — 焊接阀体球阀
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API Specification 6D / ISO 14313
标记
1 阀盖螺栓连接
2 阀盖
3 阀体
4 摇杆
5 轴
6 阀瓣
7 阀座圈
8 支承筋或支承腿
9 图面
10 焊接端
11 环接端
12 流体方向
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6的A、B和C.结构长度
图 7 — 缩径旋启式止回阀
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API Specification 6D / ISO 14313
标记
1 阀盖螺栓
2 阀盖
3 阀体
4 摇杆
5 轴
6 阀座圈
7 阀瓣
8 支承筋或支承腿
9 凸面
10 焊接端
11 环接端
12 流体方向
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6中A、B 和C结构长度.
图 8 — 全径旋启式止回阀
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标记
1 阀体
2 铰链
3 螺母
4 密封板/螺栓组件
5 阀座圈
6 支承定位环
7 铰链销
8 铰链销档块
9 流体方向
API Specification 6D / ISO 14313
图 9 — 单瓣对夹式止回阀——长型
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标记
1 阀体
2 密封板
3 定位销
4 弹簧
5 铰链销
6 平板轴承
7 阀体轴承
8 定位销挡块
9 铰链销挡块
10 弹簧轴承
11 流体方向
图10 —典型双瓣对夹式止回阀——长型
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API Specification 6D / ISO 14313
标记
1 阀体
2 阀瓣
3 销
4 阀瓣密封面
5 阀体密封面
6 吊环
7 流体方向
图11 —单瓣对夹式止回阀——短型
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API Specification 6D / ISO 14313
标记
1 阀体
2 导杆
3 阀瓣
4 轴承
5 弹簧
6 流体方向
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6中A、 B和 C结构长度
图 12 — 轴向流动止回阀
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API Specification 6D / ISO 14313
标记
1 阀盖螺栓连接
2 阀盖
3 阀体
4 活塞
5 衬套
6 阀座圈
7 支承筋或支承腿
9 凸面
10 焊接端
11 环接端
12 流体方向
A 凸面 面-面结构长度
B 焊接端 端-端结构长度
C 环接端 端-端结构长度
注 见表2至表6中A、 B和 C结构长度.
图 13 — 活塞式止回阀
7 设计
7.1 设计标准和计算
承压部件, 包括螺栓应用条款8中规定的材料设计。
承压部件的设计和计算应符合国际认可的设计规范或管道载荷、操作压力等标准。标准的选用应由协商决定。
注 1 国际认可的设计规范或标准,其例为ASME第VIII 卷第1册或ASME B16.34 、EN 12516-1 、EN 13445-3第2册。
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许用应力值应与所选设计规范或标准一致。
如果所选设计规范或标准规定试验压力小于设计压力的1.5倍,则计算出的阀体设计压力应增加,例如可应用11.3中的水压试验压力。
注 2 某些设计规范或标准在制造和试验要(包括无损检测)时需要一致性和具体应用的要求。
7.2 压力和温度额定值
公称压力等级(PN)或ASME 额定等级是用语所要求压力等级的标准。
包括在本国际标准中的阀门应按下列等级之一提供:
PN 20 (150磅级);
PN 50 ( 300磅级);
PN 64 (400磅级);
PN 100 (600磅级);
PN 150 (900磅级);
PN 250 (1500磅级);
PN 420 (2500磅级).
压力等级应按照ASME B16.34的材料组别的适用额定值表来规定。
公称压力值应按照EN 1092-1的材料组别的适用额定值表来规定。
如果压力和温度的中间值有采购方指定,则压力-温度额定值应通过线性插值法确定。
对于由不包括在ASME B16.34和 EN 1092-1中的材料制造的阀门,其压力-温度额定值应根据所应用的设计标准中材料性能来确定。
注 非金属部件能限制最大和最小压力以及最小和最大的操作温度。
在最小和最大的操作温度下的最大操作压力应标记在铭牌上。
7.3 尺寸
本国际标准中的阀门应按表1所列的公称尺寸提供。
注 在本国际标准中,首先给出的是公称尺寸(DN)其后在括号中给出的是相等NPS尺寸。
除了缩径阀门,阀门的尺寸应规定公称尺寸(DN) 或公称管道尺寸(NPS)。
带有环形孔的缩径阀门应规定连接端的公称尺寸和按照表1中的缩径孔的公称尺寸。
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API Specification 6D / ISO 14313
例如1 一个DN 400至PN 20的阀门带有一个环形孔径为303 mm 的缩径阀门应规定为DN 400 (NPS 16) DN 300 (NPS 12)。
非环形孔的缩径阀门和缩径止回阀应称为缩口阀门以及由端连接的公称尺寸规定标记后面加有字母“R”的方法表示。
例如 2 带有DN 400 (NPS 16)连接端和381 mm305 mm 的矩形孔的缩口阀门应表示为400R 。
7.4 面-面和端-端结构长度
除非;另有规定,阀门的面-面和端-端(B 和 C)结构长度应按表2至表6的规定,见图1至图13中A、B 和 C结构长度。
对于未在表2至表6中规定的阀门面-面和端-端结构长度应按ASME B16.10的规定。对于未在表2至表6中或ASME B16.10规定的由协商决定。
一端为焊接端,另一端为法兰端的阀门的结构长度应为法兰连接端阀门长度的一半加上焊接端阀门长度的一半之和。
面-面和端-端结构长度的公差,对于阀门尺寸小于等于DN 250 (NPS 10)的应为±2 mm,对于大于等于DN 300 (NPS 12) 的应为±3 mm 。
如果公称尺寸和面-面或端-端的结构长度未规定在或不符合表2至表6,则应在铭牌上标明。
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API Specification 6D / ISO 14313
表2 — 闸阀 — 面-面 (A) 和端-端 (B 和 C) 结构长度(mm)
DN mm
NPS
英寸 结构长度
mm
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 20 (150磅级) PN 50 (300磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36 178
191
203
229
267
292
330
356
381
406
432
457
—
508
559
610
610a
711
762
711b 216
241
283
305
403
419
457
502
572
610
660
711
—
813
864
914
914
965
1 016
1 016 191
203
216
241
279
305
343
368
394
419
445
470
—
521
—
—
—
—
—
— 216
241
283
305
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727 216
241
283
305
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727 232
257
298
321
419
435
473
518
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
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API Specification 6D / ISO 14313
表2 (续)
DN mm
NPS
英寸 结构长度
mm
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 64 (400磅级) PN 100 (600磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36 292
330
356
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880 292
330
356
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880 295
333
359
410
498
600
676
765
829
905
981
1 060
1 153
1 241
1 321
1 410
1 537
1 667
1 794
1 895 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083 295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 562
1 664
1 794
1 946
2 099
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API Specification 6D / ISO 14313
Table 2 (续)
DN mm
NPS
英寸 结构长度
mm
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 150 (900磅级) PN 250 (1500磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600 2
2½
3
4
6
8
10
12
14
16
18
20
22
24 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549 371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
—
1 568 368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943 368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943 371
422
473
549
711
841
1 000
1 146
1 276
1 407
1 559
1 686
—
1 972
PN 420 (2500磅级)
50
65
80
100
150
200
250
300 2
2½
3
4
6
8
10
12 451
508
578
673
914
1 022
1 270
1 422 451
508
578
673
914
1 022
1 270
1 422 454
514
584
683
927
1 038
1 292
1 445
a 直通道阀门应是 660 mm.
b 直通道阀门应是813 mm.
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API Specification 6D / ISO 14313
表3— 旋塞阀 — 面-面 (A)和端-端(B 和 C) 结构长度(mm)
DN
mm
NPS
英寸 结构长度
mm
短型 缩径 文杜里 圆口, 全孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 20 (150磅级)
50
65
80
100
150
200
250
300
350
400
450
500
600 2
2½
3
4
6
8
10
12
14
16
18
20
24 178
191
203
229
267
292
330
356
—
—
—
—
— 267
305
330
356
457
521
559
635
—
—
—
—
— 191
203
216
241
279
305
343
368
—
—
—
—
— —
—
—
—
394
457
533
610
—
—
—
—
— —
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
406
470
546
622
—
—
—
—
— —
—
—
—
—
—
533
610
686
762
864
914
1 067 —
—
—
—
—
—
559
635
686
762
864
914
1 067 —
—
—
—
—
—
546
622
699
775
876
927
1 080 267
298
343
432
546
622
660
762
—
—
—
—
— —
—
—
—
—
—
—
—
—
—
—
—
— 279
311
356
445
559
635
673
775
—
—
—
—
—
PN 50 (300磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36 216
241
283
305
403
419
457
502
—
—
—
—
—
—
—
—
—
—
—
— 267
305
330
356
457
521
559
635
—
—
—
—
—
—
—
—
—
—
—
— 232
257
298
321
419
435
473
518
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
403
502
568
—
—
—
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727 —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
419
518
584
—
—
—
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756 —
—
—
—
403
419
457
502
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727 —
—
—
—
457
521
559
635
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727 —
—
—
—
419
435
473
518
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756 283
330
387
457
559
686
826
965
—
—
—
—
—
—
—
—
—
—
—
— 283
330
387
457
559
686
826
965
—
—
—
—
—
—
—
—
—
—
—
— 298
346
403
473
575
702
841
981
—
—
—
—
—
—
—
—
—
—
—
—
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API Specification 6D / ISO 14313
表3 (续)
DN
mm
NPS
英寸 结构长度
mm
短型 缩径 文杜里 圆口, 全孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 64 (400磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36 —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— 292
330
356
406
495
597
673
762
—
—
—
—
—
—
—
—
—
—
—
— 292
330
356
406
495
597
673
762
—
—
—
—
—
—
—
—
—
—
—
— 295
333
359
410
498
600
676
765
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880 —
—
—
—
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880 —
—
—
—
498
600
676
765
829
905
981
1 060
1 159
1 241
1 321
1 410
1 537
1 667
1 794
1 895 330
381
445
483
610
737
889
1 016
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
559
711
845
889
1 016
—
—
—
—
—
—
—
—
—
—
—
— 333
384
448
486
613
740
892
1 019
—
—
—
—
—
—
—
—
—
—
—
—
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API Specification 6D / ISO 14313
Table 3 (续)
DN
mm
NPS
英寸 结构长度mm
缩径 文杜里 圆口, 全孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 100 (600磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
30
32
34
36 292
330
356
432
559
660
787
—
—
—
—
—
—
—
—
—
—
—
— 292
330
356
432
559
660
787
—
—
—
—
—
—
—
—
—
—
—
— 295
333
359
435
562
664
791
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 651
1 778
1 930
2 083 —
—
—
—
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 651
1 778
1 930
2 083 —
—
—
—
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 664
1 794
1 946
2 099 330
381
445
508
660
794
940
1 067
—
—
—
—
—
—
—
—
—
—
— —
—
—
559
711
845
1 016
1 067
—
—
—
—
—
—
—
—
—
—
— 333
384
448
511
664
797
943
1 070
—
—
—
—
—
—
—
—
—
—
—
PN 150 (900磅级)
50
65
80
100
150
200
250
300
400 2
2½
3
4
6
8
10
12
16 368
419
381
457
610
737
838
—
— —
—
381
457
610
737
838
—
— 371
422
384
460
613
740
841
—
— —
—
—
—
610
737
838
965
1 130 —
—
—
—
610
737
838
965
1 130 —
—
—
—
613
740
841
968
1 140 381
432
470
559
737
813
965
1 118
— —
—
—
—
—
—
—
—
— 384
435
473
562
740
816
968
1 121
—
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API Specification 6D / ISO 14313
Table 3 (续)
DN
mm
NPS
英寸 结构长度mm
缩径 文杜里 圆口, 全孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 250 (1500磅级)
50
65
80
100
150
200
250
300 2
2½
3
4
6
8
10
12 368
419
470
546
705
832
991
1 130 —
—
470
546
705
832
991
1 130 371
422
473
549
711
841
1 000
1 146 —
—
—
—
705
832
991
1 130 —
—
—
—
705
832
991
1 130 —
—
—
—
711
841
1 000
1 146 391
454
524
625
787
889
1 067
1 219 —
—
—
—
—
—
—
— 394
457
527
629
794
899
1 076
1 235
PN 420 (2500磅级)
50
65
80
100
150
200
250
300 2
2½
3
4
6
8
10
12 451
508
578
673
914
1 022
1 270
1 422 —
—
—
—
—
—
—
— 454
514
584
683
927
1 038
1 292
1 445 —
—
—
—
—
—
—
— —
—
—
—
—
—
—
— —
—
—
—
—
—
—
— —
—
—
—
—
—
—
— —
—
—
—
—
—
—
— —
—
—
—
—
—
—
—
--``,,`,,,``,`,``,,,,```,,`,```-`-`,,`,,`,`,,`---
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API Specification 6D / ISO 14313
表4—球阀 — 面-面 (A) 和 端-端 (B 和C) 结构长度(mm)
DN
mm
NPS
英寸 结构长度mm
全孔和缩孔 短型、全孔和缩孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 20 (150磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1 100
1 200
1 400
1 500 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60 178
191
203
229
394
457
533
610
686
762
864
914
—
1 067
1 143
1 245
1 295
1 372
1 473
1 524
—
—
—
—
—
— 216
241
283
305
457
521
559
635
762
838
914
991
—
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
— 191
203
216
241
406
470
546
622
699
775
876
927
—
1 080
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
267
292
330
356
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
403
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
279
305
343
368
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
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API Specification 6D / ISO 14313
Table 4 (续)
DN
mm
NPS
英寸 结构长度mm
全孔和缩孔 短型、全孔和缩孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 50 (300磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1 100
1 200
1 400
1 500 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60 216
241
283
305
457
502
568
648
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
— 216
241
283
305
457
521
559
635
762
838
914
991
1 092
1 143
1 245
1 346
1 397
1 524
1 626
1 727
—
—
—
—
—
— 232
257
298
321
419
518
584
664
778
854
930
1 010
1 114
1 165
1 270
1 372
1 422
1 553
1 654
1 756
—
—
—
—
—
— —
—
—
—
—
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
—
419
457
502
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
—
—
—
—
435
473
518
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
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API Specification 6D / ISO 14313
Table 4 (续)
DN
mm
NPS
英寸 结构长度mm
全孔和缩孔 短型、全孔和缩孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 64 (400磅级) PN 100 (600磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1 000
1 100
1 200 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48 —
—
—
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
— —
—
—
406
495
597
673
762
826
902
978
1 054
1 143
1 232
1 308
1 397
1 524
1 651
1 778
1 880
—
—
—
— —
—
—
410
498
600
676
765
829
905
981
1 060
1 153
1 241
1 321
1 410
1 537
1 667
1 794
1 895
—
—
—
— 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
—
—
—
— 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 549
1 651
1 778
1 930
2 083
—
—
—
— 295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 562
1 664
1 794
1 946
2 099
—
—
—
—
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API Specification 6D / ISO 14313
Table 4 (续)
DN
mm
NPS
英寸 结构长度mm
全孔和缩孔 短型、全孔和缩孔
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
PN 150 (900磅级) PN 250 (1500磅级)
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
1 651
—
1 880
—
—
2 286 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
—
1 549
—
—
—
—
—
— 371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
—
1 568
1 673
—
1 902
—
—
2 315 368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
—
1 943 368
419
470
546
705
832
991
1 130
1 257
1 384
—
—
—
— 371
422
473
549
711
841
1 000
1 146
1 276
1 407
1559
1686
—
1972
PN 420 (2500磅级)
50
65
80
100
150
200
250
300 2
2½
3
4
6
8
10
12 451
508
578
673
914
1 022
1 270
1 422 451
508
578
673
914
1 022
1 270
1 422 454
540
584
683
927
1 038
1 292
1 445
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API Specification 6D / ISO 14313
表 5 — 全通径和缩径止回阀—
面-面 (A) 和 端-端 (B 和 C) 结构长度(mm)
DN
mm
NPS
英寸 结构长度
mm
PN 20 (150磅级) PN 50 (300磅级) PN 64 (400磅级) PN 100 (600磅级)
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
50
65
80
100
150
200
250
300
350
400
450
500
550
600
650
700
750
900
950
1 000
1 100
1 200
1 400
1 500 2
2½
3
4
6
8
10
12
14
16
18
20
22
24
26
28
30
36
38
40
42
48
54
60 203
216
241
292
356
495
622
699
787
864
978
978
1 067
1 295
1 295
1 448
1 524
1 956
—
—
—
—
—
— 203
216
241
292
356
495
622
699
787
864
978
978
1 067
1 295
1 295
1 448
1 524
1 956
—
—
—
—
—
— 216
229
254
305
368
508
635
711
800
876
991
991
1 080
1 308
—
—
—
—
—
—
—
—
—
— 267
292
318
356
445
533
622
711
838
864
978
1 016
1 118
1 346
1 346
1 499
1 594
2 083
—
—
—
—
—
— 267
292
318
356
445
533
622
711
838
864
978
1 016
1 118
1 346
1 346
1 499
1 594
2 083
—
—
—
—
—
— 283
308
333
371
460
549
638
727
854
879
994
1 035
1 140
1 368
1 372
1 524
1 619
—
—
—
—
—
—
— 292
330
356
406
495
597
673
762
889
902
1 016
1 054
1 143
1 397
1 397
1 600
1 651
2 083
—
—
—
—
—
— 292
330
356
406
495
597
673
762
889
902
1 016
1 054
1 143
1 397
1 397
1 600
1 651
2 083
—
—
—
—
—
— 295
333
359
410
498
600
676
765
892
905
1 019
1 060
1 153
1 407
1 410
1 613
1 664
—
—
—
—
—
—
— 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 600
1 651
2 083
—
—
—
—
—
— 292
330
356
432
559
660
787
838
889
991
1 092
1 194
1 295
1 397
1 448
1 600
1 651
2 083
—
—
—
—
—
— 295
333
359
435
562
664
791
841
892
994
1 095
1 200
1 305
1 407
1 461
1 613
1 664
—
—
—
—
—
—
—
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API Specification 6D / ISO 14313
Table 5 (续)
DN
mm
NPS
英寸 结构长度
mm
PN 150 (900磅级) PN 250 ( 1500磅级) PN 420 (2500磅级)
凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C 凸面
A 焊接端
B 环接端
C
50
65
80
100
150
200
250
300
350
400
450
500
600 2
2½
3
4
6
8
10
12
14
16
18
20
24 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
1 549 368
419
381
457
610
737
838
965
1 029
1 130
1 219
1 321
1 549 371
422
384
460
613
740
841
968
1 038
1 140
1 232
1 334
1 568 368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
1 943 368
419
470
546
705
832
991
1 130
1 257
1 384
1 537
1 664
1 943 371
422
473
549
711
841
1 000
1 146
1 276
1 407
1 559
1 686
1 972 451
508
578
673
914
1 022
1 270
1 422
—
—
—
—
— 451
508
578
673
914
1 022
1 270
1 422
—
—
—
—
— 454
514
584
683
927
1 038
1 292
1 445
—
—
—
—
—
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API Specification 6D / ISO 14313
表 6 — 单板和双板, 长型和短型, 对夹式止回阀 —
面-面结构长度(mm)
DN
mm
NPS
英寸 面-面结构长度
mm
PN 20
(150磅级) PN 50
( 300磅级) PN 64
(400磅级) PN 100
(600磅级) PN 150
(900磅级) PN 250
(1500磅级) PN 420
(2500磅级)
短型 长型 短型 长型 短型 长型 短型 长型 短型 长型 短型 长型 短型 长型
50
65
80
100
150
200
250
300
350
400
450
500
600
750
900
1 100
1 200
1 400
1 500 2
2½
3
4
6
8
10
12
14
16
18
20
24
30
36
42
48
54
60 19
19
19
19
19
29
29
38
44
51
60
64
—
—
—
—
—
—
— 60
67
73
73
98
127
146
181
184
191
203
219
222
—
—
—
—
—
— 19
19
19
19
22
29
38
51
51
51
76
83
—
—
—
—
—
—
— 60
67
73
73
98
127
146
181
222
232
264
292
318
—
—
—
—
—
— 19
19
19
22
25
32
51
57
64
64
83
89
—
—
—
—
—
—
— 60
67
73
79
137
165
213
229
273
305
362
368
394
—
—
—
—
—
— 19
19
19
22
29
38
57
60
67
73
83
92
—
—
—
—
—
—
— 60
67
73
79
137
165
213
229
273
305
362
368
438
—
—
—
—
—
— 19
19
19
22
35
44
57
—
—
—
—
—
—
—
—
—
—
—
— 70
83
83
102
159
206
241
292
356
384
451
451
495
—
—
—
—
—
— 19
19
22
32
44
57
73
—
—
—
—
—
—
—
—
—
—
—
— 70
83
83
102
159
206
248
305
356
384
468
533
559
—
—
—
—
—
— —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— 70
83
86
105
159
206
250
305
—
—
—
—
—
—
—
—
—
—
—
7.5 阀门操作
采购方应规定在使用扳手、齿轮箱或驱动器将阀门打开时的操作方法和最大压力差(MPD)。如果不规定则对于材料在38 °C (100 °F)时按7.2确定的压力为MPD
制造尚应向采购方提供以下数据(如果采购方要求时):
流量系数 Cv 或 K ;
新阀门的切断推力和力矩
如果可能,阀门上的最大许用阀杆推力或力矩,齿轮箱的最大输入力矩。
手动阀门的转数。.
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API Specification 6D / ISO 14313
7.6 清管
采购方应指定可清管阀门的要求。
注 导引资料在条款D.4.中。
7.7 阀门端
7.7.1 法兰端
7.7.1.1 概述
法兰应具有凸面或环接面(凸面或全平面)。其结构长度、公差和粗糙度,包括钻模、法兰面、锪孔面和法兰背面应按下列规定:
ASME B16.5, 对于尺寸大于等于DN 600 (NPS 24), 不包括DN 550 (NPS 22),
MSS SP-44,对于 r DN 550 (NPS 22)
ASME B16.47系列A,对于尺寸等于大于 DN 650 (NPS 26)
如果都不符合以上所列的标准,则应协商选用另外一些设计规范或标准。
加工方法应确保法兰与7.7.1.2、 7.7.1.3 和 7.7.1.4相符合。
7.7.1.2 法兰中心线的偏离度调整— 侧面调整
大于等于DN 100 (NPS 4)的法兰,最大法兰错位量应为2 mm (0.079 in)。大于DN 100 (NPS 4)的法兰,最大法兰错位量应为3 mm (0.118 in)。
7.7.1.3 法兰面的平行度调整 — 角度调整
法兰间测得的最大差距应为2,5 mm/m (0.03 in/ft)。
7.7.1.4 螺栓孔允许的错位总量
大于等于DN 100 (NPS 4)的法兰,其允许出现的错位总量在螺栓孔处应不大于2 mm (0.079 in) (见图14)。
大于DN 100 (NPS 4)的法兰,其允许出现的错位总量应在螺栓孔处应等于3 mm (0.118 in)。
在法兰连接的阀门背面的螺母轴承区域的表面精整度与法兰面平行度为1°。
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API Specification 6D / ISO 14313
标记
1 法兰
2 第一个法兰孔
3 相对方向上相配的法兰孔
A 螺栓孔错位 (见 7.7.1.4)
图 14 — 螺栓孔错位
7.7.2 焊接端
除非另有规定,焊接端应符合ASME B31.4-2006中图434.8.6 (a) (1)和(2)或 ASME B31.8-2003中图14和15所示结构。在厚壁阀体的情况下,外型轮廓可在30°下倾至45°,如ASME B16.25-2003中图1所示。
采购方应规定配管的外径、壁厚、材料牌号、规定的最小屈服强度(SMYS)和特殊的化学成分,以及是否进行了表面处理。
7.7.3 特殊法兰和机械接头
采购方应规定其它的断连接。
7.8 泄压
制造厂应确定在阀门开启和/或关闭的位置上阀体腔是否截流介质。
如果介质有被截流的可能,那么用于液体或冷凝的阀门应提供带有腔体的泄压装置,除非另有规定。气体的自动泄压装置应由协商决定。
当有要求时,腔体泄放装置应避免腔体内的压力超过7.2接对材料在规定的最大操作温度下阀门压力额定值的1.33倍。外接腔体泄压阀门应等于或大于DN 15 (NPS ½) 。
如果需要腔体泄压阀门,采购方可规定试验中的制造要求。
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API Specification 6D / ISO 14313
7.9 旁通、排放和放空接口
除非另有规定,旁通、排放和放空接口以及旋塞进口应钻孔和攻丝。采购方应规定其它形式的接口,如焊接或法兰接口。
注 — 螺纹接口易受岩石裂缝腐蚀的影响。
除非另有规定,螺纹应是锥形。锥形螺纹应具有提供压力密封的能力,且符合ASME B1.20.1的规定。对于规定的阀门,如果规定使用直螺纹,其接口应有一个能适当地夹持且挡住密封元件的头部。直螺纹应符合ISO 228-1。
最小尺寸应符合表7的规定或协商决定。
表7 — 旁通、排放和放空借口的螺纹/管件尺寸
阀门的公称尺寸 螺纹/管件尺寸
mm (in)
DN NPS
15 to 40
50 to 100
150 to 200
>200 ½ to 1½
2 to 4
6 to 8
>8 8 (¼)
15 (½)
20 (3/4)
25 (1)
7.10 注射点
如果采购方规定,应向阀座和/或阀杆提供密封剂、润滑剂或喷射剂的注射点且对于每一个注射点应与将止回阀和分离的辅助装置相结合。
7.11 排放、放空和密封剂管线
如果规定,应提供排放、放空和密封剂管线且应应通过固定管线的方法延伸如果必要的话。管线应固定在阀门和/或延伸装置且最终通过协商关闭阀杆延伸装置顶部。
排放和放空管线应
在他们安装的阀门上设计压力不低于额定压力
具有承受阀门水压试验压力的能力
被设计成与认可的设计规范相一致
在适用的地方,适合用来放气
密封剂管线的设计压力不应低于管线阀门的额定压力和注射压力。
采购方应规定注射压力和管线的使用。如果采购方未规定,则制造厂应建议使用该系统的最大注射压力。密封剂管线的尺寸应由协商决定。在装配之前,密封剂管线的内孔应干净且没有锈和其他外来物质。
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7.12 排放、放空和密封剂阀门
如果规定,应提供排放和放空截断阀且应提供不小于该阀门的额定压力。在该阀门被安装且适于低位操作。截断和止回阀与密封注射管线连接应定为较大管线阀门,其额定压力和注射压力在7.11中规定。
7.13 手轮和扳手— 手柄
阀门上的扳手应是一个整体设计或由一个装配在阀杆上的头部组成且设计成采用一加长手手柄。头部设计应允许加长部分的永久连接,如果采购方规定的话。
手轮和扳手作用的断裂扭距或推力所要求的最大力应不超过360 N (80 lbf)。
整体设计的扳手应不长于面-面或端-端阀门结构长度的两倍,除非另有规定。
注 活动扳手不应视做阀门的部件且不要求满足最大长度的要求。
除非另有规定,手轮直径应不大于阀门面-面或端-端结构长度或1 000 mm ,二者取较小值。除了小于等于DN 40 (NPS 1½) 的阀门,轮辐在无另外规定的协议情况下不能伸出手轮的圆周围。
如果采购方另有规定,齿轮箱输入轴的手轮应提供扭距限制装置,以防止驱动器的损坏。
除非另有规定,关闭的方向应为顺时针。
7.14 缩紧装置
入彀采购方规定,阀门应设有缩紧装置。止回阀的缩紧装置应设计成只能在开启位置能缩紧阀门。
其他形式的阀门缩紧装置应设计成在开启和/或关闭位置都能缩紧阀门。
7.15 启闭件位置
除止回阀,启闭件的位置应不能通过因流经流体而产生的动力作用改变或在因内压而产生动力的螺旋操作闸阀中改变。
7.16 位置指示器
配有手动或动力装置的阀门应提供一个可见的位置指示器以指示启闭件的开启和关闭位置。
对于旋塞和球阀,当阀门开启时扳手和/或位置指示器应与管线平行,当阀门关闭时应与管线垂直。这样的设计使得指示器的元件和/或扳手不能装备成为对准的指示阀门的位置。
无位置限定的阀门,应根据操作装置/驱动器的移动而对准的确认标志进行。
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7.17 行程塞
行程塞应在阀门和/或操作装置上提供且在打开和关闭状态下应位于启闭件位置。行程塞不应影响阀门的密封性能。
7.18 驱动器、操作装置和阀杆延伸件
7.18.1 概述
驱动装置应为电动装置、液动装置或气动装置。除非另有规定,驱动装置的输出不应超过7.20.2中允许的阀门驱动装置的应力值。
注 ISO 5211[8]中给出了典型的四分之一旋转阀门与驱动装置界面。
7.18.2 错位
用适当的方法防止错位或不适当的元件装配,例如确保手动或动力操作和阀杆延伸组件的定位销或装配栓。.
7.18.3 密封
操作装置、阀杆延伸件以及他们的界面处应密封以防止外部污染物质和湿气进入。
7.18.4 超压保护
操作装置和阀杆延伸组件应提供一种由阀杆或阀盖密封泄露而引起的在机械装置上压力聚集的方法。
7.18.5 用于地下的阀杆延伸件和轴的保护
用于地下的阀杆延伸件和轴应用延伸套(箱)保护。
7.19 吊耳
尺寸等于大于DN 200 (NPS 8)的阀门应设置吊耳,除非另有规定。制造厂应恰当地验证吊耳点。如果阀门制造厂负责提供阀门和操作装置,则阀门制造厂应恰当地验证成品阀门和操作装置的吊耳点。
如果采购方负责提供操作装置,则采购方应提供充分的资料以确保制造厂恰当地验证成品装置的吊耳点。
注 常规要求中规定了吊耳点具体的设计、制造和证明。
7.20 驱动链
7.20.1 设计推理力和扭距
所有驱动装置计算的设计推力和扭距至少应是脱开推力和扭距的2倍。
注 此设计因数是考虑到频繁的操作、低温操作和有害的残留物的影响饿允许增加的推力或扭距。
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7.20.2 许用应力
在驱动链部件中(包括阀杆延伸件)拉伸应力不应超过最低屈服强度(SMYS)的67 %当在传递设计轴力或扭距。切向力,扭距力和轴承应力应不超过ASME 规范第VIII卷第2册AD-132规定的限制。除设计应力集中值应为最低屈服强度(SMYS)值Sm的67%外。
这些应力限制不用于滚动零件部件或其他性能的轴承或驱动装置中的高强度轴承材料。在驱动链中,制造厂的推荐和限制来源于试验和使用经验。这些限制应在设计文件中做出判断。
驱动链应在外压边下设计成最弱的部件。
对于角焊缝的强度系数应为0.75。
注— 如果驱动器或操作装置可传动推力或扭距,则该推力和扭距比驱动链的设计推力和扭距大,此推力和扭距 会产生永久变形或驱动链部件失效。
7.20.3 允许偏差
延伸的驱动链的偏差不应阻止启闭件的全关或全开时的操作。
对于所有的阀门,应注意偏差和应变。仅设计规范的许用应力极限值可能不是合理设计功能的结果。制造厂应通过计算或试验证明因设计压力和任何管件或外载荷、阀杆扭曲或未补修或密封的阀座而产生的载荷。
7.21 阀杆保持
阀门应设计成在任何内压状态下或当阀杆填料盖和/或阀杆操作装置喷出时能取保阀杆而不被冲出的装置。
7.22 耐火
如果购买商规定,阀门应设计成耐火装置,并按D.5的要求进行试验,除非另有规定。
7.23 防静电装置
软阀座阀门应设计成防静电装置,除非另有规定。如果采购方规定,阀门应按B.5要求进行试验。
7.24 设计文件
设计应形成文件,以可回收和可复制的方式获得。T
7.25 设计文件审核
设计文件应由非原设计的并且有能力的人员进行审核和确认。
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API Specification 6D / ISO 14313
8 材料
8.1 材料规范
对与金属承压部件和承压控制部件应由制造厂按成文的标准采购且应至少包括下列内容:
化学成分分析;
碳当量 (如果合适的话);
热处理;
机械性能包括冲击和硬度(如果合适的话);
试验;
证书.
金属受压件应按7.2节中所确定的压力温度额定值所列的材料制造。其他的制造材料应协商确定。
8.2 操作的相容性
所有的工艺润湿零件,金属的、非金属的和润滑剂应适用用采购方规定的流体输送和操作要求。金属材料应选具有抗腐蚀和抗檫伤的功能,该材料具有返修功能和/或承压功能。
在压力PN 100(600磅级)或以上用于碳化氢气体输送的非金属阀门材料应具有抗暴烈分解性能。
8.3 锻件
锻造的承压零件应锻造至接近于成品零件的晶间尺寸和机械性能。
8.4 化学成分极限
碳钢承压部件和碳钢承压控制件的化学成分应与相应材料标准相一致。
碳钢焊接端的化学成分应满足下列要求,除非另有规定。
碳含量的质量百分比不应超过。
硫的质量百分比不应超过。
磷的质量百分比不应超过。
碳当量CE)不应超过0.43%。
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API Specification 6D / ISO 14313
碳当量(CE )应按等式(2)6)进行计算:
CE=% C+ % Mn/6 + (% Cr+% Mo+ % V)/5+ (% Ni+ % Cu)/15
(2) 其他碳钢部件的化学成分应按相应标准进行。
焊接端为奥式体不锈钢的碳含量质量百分比不应超过0.03%,除进行稳定化处理,且碳含量质量百分比允许达到0.8%的外。
其他材料的化学成分应由协商确定。
8.5 韧性试验要求
所有用于阀门承压件的碳钢、合金钢和非奥式体不锈钢应满足相应管线设计标准的韧性试验要求。
所有用于规定设计温度低于29 °C ( 20 °F) 的阀门承压件的碳钢、合金钢和非奥式体不锈钢都应按照ISO 148-1或ASTM A370进行V型缺口冲击试验。
注 设计标准/地方要求可要求在高于29 °C ( 20 °F)的最小设计温度时做冲击试验。
一项冲击试验至少以3个试验为一组组成,它应以最终热热处理条件下,在每批炉号材料的代表性试棒上进行试验。
试棒应取自与产品材料相同炉号试样或随炉试块,适用时锻小,并且是同一热处理批(拨阔去应力处理),一小条件除外:承压部件事先以做了在等于或低于去应力或回火温度的去应力处理的,则不必作重新试验。
冲击试验应按适用材料规范和管线设计标准的最低温度进行。
除了螺栓材料,对于实物尺寸试样的冲击试验结果应满足表8的要求。材料牌号或管线的设计标准要求冲击值大于表8所示值。对于螺栓材料的冲击试验结果应满足ASTM A320要求。
表 8 — 摆垂式V型冲击试验要求(实物尺寸试样)
规定的最小抗拉强度(MPa)
三个试样的平均值(J)
单个试样(J)
<586 20
16
586 to 689
27
21
>689 34 26
6) 用于该等式的符号与ISO 中算术符号所指示的有所不同。但是,因为宽度的使用,减小是根据该等式原有的格式上进行地。
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8.6 栓接
栓接材料应适合规定的阀门操作和额定压力。
硬度超过HRC 34 (HBW 321)的碳钢和低合金钢栓接材料,除非另有规定不能用于可能发生氢脆的阀门。
注 氢脆奶奶感在带有阴极保护的埋地管线上发生。
其他栓接材料的硬度极限应由协商确定。
8.7 酸气腐蚀操作
规定在酸气腐蚀操作条件下的承压件和控制件以及栓接材料应满足ISO 15156(所有部件)的要求,如果购买上规定的话。
8.8 放空和排放连接件
螺纹塞应与阀体材料相一致或由抗腐蚀材料制成。
9 焊接
9.1 评定
承压件和控压件的焊接,包括返修焊,应按ISO 15607、 ISO 15609、 ISO 15614-1或ASME第IX卷和本国际标准的9.2和9.3的评定合格规程进行。焊工和焊机操作工应按ISO 9606-1、ASME Section IX 或 EN 287-1 进行。
注 1 采购方、管线设计标准、材料标准和/或当局的要求可以规定附加要求。
所有评定试验的结果应有书面的工艺评定记录。
焊后热处理(PWHT)应按相应的材料标准进行。
注 2 某些管线焊接标准,对于焊接变素有更严格的要求。对于焊接工艺评定要以完工阀门具有相同的热处理条件结束。
9.2 冲击试验
对于焊接工艺评定包括焊接返修,承压件应满足相应适用管线设计标准的韧性试验要求。
对于设计温度低于29 °C (20 °F)的阀门,其焊接工艺评定应进行冲击试验。
注 设计标准和/或地方当局可以要求在最低设计温度高于29 °C ( 20 °F)时进行冲击试验。
从焊缝金属(WM)(图15所示位置)取一组3个焊缝金属冲击试样。试样缺口的方位应垂直于材料表面。
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从热影响区(HAZ) (图16所示位置)取一组3个冲击试样。试样的缺口方位应垂直于材料表面,它应在致使材料断裂处最大热影响区的位置。
在与母材相接的有不同的P—No.号和/或组号(按ISO 9606-1、 ISO 15607、 ISO 15609、ISO 15614-1或 ASMEⅨ卷规定)或在一个或两个与母材相接的材料都不在P—No.号分组之列时,应对每一相界的材料进行热影响区试验。
应按ISO 148-1 或 ASTM A370,使用夏比威V形缺口的方法进行冲击试验。试样应被浸蚀以确定缺口的位置。
焊缝和热影响区的冲击试验温度应等于或低于阀门规定的最小设计温度。
实物试样的的冲击试验结果应满足表8的要求。如果材料标准或管线设计标准需要比表8更大的冲击值,则应用较大的值。
9.3 硬度试验
硬度试验是在阀门承压件和控压件进行焊接工艺评定时应完成的,以满足ISO 15156(所有部件)的要求。
硬度测定应根据ISO 15156-2的要求,在母材金属材料(BM)、 焊接金属(WM) 和 热影响区(HAZ)上进行。硬度测试应采用畏氏硬度HV5或 HV10。
注 对于评定,其它硬度测试方法(如HRC 或HRB )应由协商确定。
9.4 焊补
如果在地面和原轮廓的光滑过度地带且最小的壁后不会受到影响时,小的缺陷可通过打磨去除。
缺陷的修复应按照记录的规程文件中的缺陷移出、焊接、热处理、无损检测和所应用的报告的具体要求进行操作。对于局部焊透,制造过程的缺陷不超过焊缝长度的30%或对于全焊透不的超过焊缝长度的20%,除焊缝为50 mm 的最小长度外。
焊补热处理(如果合适的话)应按照适合的材料标准进行。为纠正制造缺陷的锻件和板材的焊补应由协商确定。铸件的焊补应按合适的材料标准进行。
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关键字
1 焊缝金属
2 热影响区
3 母材金属
图 15 — 夏比威V-形缺口焊接金属(WM)试样位置
关键字
1 焊缝金属
2 热影响区
3 母材金属
图 16 —夏比威V-形缺口热影响区(HAZ)试样位置
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API Specification 6D / ISO 14313
10 质量控制
10.1 NDE 要求
采购方应按照附录A所列的表规定NDE的要求。最终NDE应在热处理之后进行,除非另有规定。
10.2 测量和试验设备
10.2.1 总则
测量和试验设备应按制造厂的指示进行识别、控制和校准。
10.2.2 尺寸测量设备
测量尺寸的设备应按照规程文件进行控制和校准。
10.2.3 压力测量设备
10.2.3.1 类型和精确度
试压测量设备应当是压力表或压力传感器,其精确度为全刻度的±2.0%。
10.2.3.2 表压范围
压力测量应在测量设备的整个压力量程的25 %至75 %之间。
10.2.3.3 校准规程
夜里测量设备应在全刻度的25 %、50 % 和75 %的位置上使用一台压力测量设备或或塞计定期进行校准。
10.2.4 温度测量设备
温度测量设备应能指示和记录5 °C(8 °F)的温度波动。
10.3 检验和试验人员的评定
10.3.1 NDE personnel
无损检测人员应按ISO 9712或ASNT SNT-TC-1A的规定要求进行评定。
目视检测人员应按ISO 9712或ASNT SNT-TC-1A规定在12个月之内进行一次视力检测。
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10.3.2 焊接检验员
对焊接操作和完工焊缝进行目视检查的人员应按照AWS QC1的要求,或等效要求或制造厂的培训规程进行平定合格并发证书。
10.4 焊接返修的无损检测
缺陷清除后,挖凿区域应用磁粉(MT)或渗透(PT)方法按照附录A进行检测。承压件上的返修焊缝应采用最小的MT或 PT方法进行检测。接受准则应在合适的产品表格附录A中规定。最终无损检测应在焊后热处理之后进行,除非另有规定。
采购方在10.1中应规定无损检测要求,且应应用到焊接返修中。
10.5 焊接端的无损检测
如果采购方规定焊接端属于NDE的体积或表面检测,则检测和验收标准应按A.22条款进行。
10.6 铸件的目测检验
所有最小的铸件应按MSS SP-55的要求进行目测检验。
11 压力试验
11.1 总则
每台阀门在发运之前应进行试验,并且进行采购方应在附录B中规定的补充要求试验
试验应按11.2至11.5的顺序进行。压力试验应在阀门油漆之前进行。
阀门应按国际标准提前做好试验,随后的重复试验可在没有I去掉阀门外部油漆下进行。
试验的介质应为淡水或由协商确定,有粘性的轻油的重量不应超过水的重量。水应含有抗腐蚀剂或防冻剂由协商决定。对于奥式体和奥式体不锈钢(双相)阀门的焊接部件的试验水,其氯离子含量不超过30 µg/g(30ppm)。
阀门试验是在阀座和密封面没有密封剂的状态下进行,除了阀门是用用密封剂进行主要密封外。如果提供次密封剂系统,在试验之前或试验之间应不使用。
规定是半开阀门的试验也可用全开口方式进行试验,只要阀体腔体的借口同时充水和加压。
如果阀体借口不能直接监视到,应确定加压和/或检漏监视的方法。
在压力试验进行之前应有一个稳压阶段且应保持表9、10 和11中列出的试验的最少的持续时间。
压力试验应按规程文件进行。
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11.2 阀杆上密封试验
阀杆上密封试验应在壳座处于自由状态时开始自增强的填料或密封应去除,除非此试验具有试压排气孔。
阀门应在两端封闭且启闭件处于部分开启位置时注入介质,直到观察到周围绕阀杆有试验介质的泄漏。然后关上密封,压力试验值应不小于7.2节对材料在38 °C (100 °F)时规定压力额定值的1.1倍,保压时间按表9的规定。
泄漏监视为通过试验观察孔或监视松开填料周围的泄漏情况进行。
在此试验压力下不允许有可见泄漏。
注 此试验是在水压壳体试验之前进行。
注 — 应安装合适的安全防护装置。
表9 — 阀杆上密封试验的最短持续时间
阀门尺寸 试验最短持续时间
(分钟)
DN(毫米) NPS(英寸)
≤100
≥ 150 ≤ 4
≥ 6 2
5
11.3 水压壳体试验
试验期间阀门应封闭,启闭件应处于部分开启位置。如果采购方规定,则阀门端的封闭方式允许作用在端部的盲板的全部压力传递给阀体。当存在时,外泄压阀门应去除并连接上接头塞。
试验压力不应小于7.2节对材料在38 °C (100 °F)下确定的压力额定值的1.5倍。持续时间不应小于表10的规定。
表10 —水压试验壳体的最短持续时间
阀门尺寸 最短持续时间
(分钟)
DN(毫米) NPS(英寸)
15 to 100
150 to 250
300 to 450
≥ 500 ½ to 4
6 to 10
12 to 18
≥ 20 2
5
15
30
壳体水压试验期间不允许有可见泄漏出现。
在水压壳体试验之后,外泄阀门应重新装上。阀体的连接应在95%的泄压阀的整定压力下进行试验,对于小于等于DN 100 (NPS 4)的阀门持续压力时间为2分钟,对于大于等于DN 150 (NPS 6)的阀门持续压力时间为5分钟。 泄压阀的接口在试验期间应无可见的泄漏。
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当提供外泄压阀时,外泄压阀应整定至规定的压力并按11.4.5节进行试验。
11.4 水压阀座试验
11.4.1 准备
阀座和启闭件密封面应去除润滑剂,除非润滑剂或密封剂是密封的主要方式。金属与金属接触面的装配润滑剂由协商确定。
11.4.2 试验压力和持续时间
所有阀座的试验压力应不小于按7.2节对材料在38 °C (100 °F)下确定的压力额定值的1.1倍。试验持续时间应按表11的规定。
表 11 — 阀座试验的最短持续时间
阀门尺寸 最短持续时间
(分钟)
DN(毫米) DN(毫米)
15 to 100
W 150 ½ to 4
W 6 2
5
11.4.3 验收标准
软阀座阀门和润滑旋塞阀的泄漏不应超过ISO 5208A级(不的有可见泄漏)。金属阀座阀门的泄漏率不的超过ISO 5208:1993, D级,除在条款B.4的阀座试验期间,泄漏绿不的超过ISO 5208:1993, D级,除非另有规定。对于各种截流阀的试验规程应按11.4.4规定。
注 具体应用需要泄漏率小于ISO 5208:1993, D级中的。
11.4.4 截流阀的阀座试验规程
11.4.4.1 单向
阀门半开、阀门和腔体充满试验液体。然后关闭阀门,从适用的阀门一端施加试验压力。
来自每一阀座的泄漏应通过阀门体腔的放空或排放连接监测。对于没有体腔或排放连接的阀门或下游阀座的阀门,阀座的泄漏应在阀门下游端相对的位置来监测(阀门的下游端为试验液体的加压部分)。
11.4.4.2 双向
阀门半开,阀门和腔体充满试验液体。然后关闭阀门,依次在阀门的两端施加试验压力
通过阀门腔体的排空或排放接口,阀座的泄漏应予以监测。对于没有体腔放空或排放连接的阀门,阀座的泄漏应在阀门各自的下游端进行监测。
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11.4.4.3 附加阀座试验
如果采购方规定双截断和泄放阀(DBB)的功能,则试验应按条款B.10的叙述进行。
如果采购方规定双截断和泄放阀(DIB-1)的功能,则双向阀座的两端的试验应按条款B.11的叙述进行试验。
如果采购方规定双截断和泄放阀(DIB-2)的功能,则双向阀座的一端的试验应按条款B.12 进行。。
11.4.4.4 止回阀
压力应在要求流体的阻断方向上施压。
11.4.5 泄压阀腔体试验
如果提供,外泄压阀门应对压力进行整定知道泄压阀的供应商或阀门制造厂规定的压力。泄压阀的整定压力应为按7.2节中材料在38 °C (100 °F)下,压力额定值的1.1至1.33倍。
11.4.6 试验后的阀体接口安装
在试验完成之后,应按规程文件对部件,如放空或排放塞和泄压阀腔体进行装配。
11.4.7 可选的阀座试验
高压空气阀座试验应按条款B.4进行,由协商决定代替水压试验。
11.5 排放、放空以及密封剂注入试验
如果提供,在阀门中排放和放空线都应按11.3进行水压试验。如果阀门进行试验是不现实地,则这些管线应单独进行试验,假设最终装备连接件是属于11.3中的水压试验或由协商决定为B.3.3中所列出的气动试验。密封注射管线的试验压力应由协商确定。
11.6 排放
阀门应排净试验液体,如适用发运前应予以润滑。
12 镀层
所有无抗腐蚀性的阀门应按制造厂的标准在外面涂上一层漆,除非另有规定。抗腐蚀的阀门不镀层,除非另有规定。法兰面、焊接坡口端以及显露的阀杆不应镀层。
裸露金属的部件和设备可在温度小于等于50 °C (122 °F)时防止锈侵。
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13 标记
阀门应按表12的要求进行标记。
阀体/阀盖/阀杆应使用低应力的压钢印、圆整为“V”或点面形式。每个阀门应装上不锈钢铭牌且铭牌应在容易接触的地方。铭牌上的标记应清晰可见。
由于阀门的尺寸或形状限制了阀体标记,他们可以按下列顺序进行省略:
a) 制造厂的名称或商标,
b) 材料,
c) 额定等值,
d) 尺寸。
对于下于DN 50 (NPS 2)的阀门,由协商决定铭牌和系列号可以省略。
注 采购方可规定阀门部件标记要求。
仅对与单向阀座和双向阀座的阀门,二阀座的方向都应在图17所示的一个单独的标记板上。图17中,一个符号表示双向阀座,另一个符号表示单向阀座。
阀门标记的例子在附录A中给出。
图 17 — 带有单向和双向阀座的阀门的典型标记板
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表 12 — 阀门标记
序号 标记 适用于
1 制造厂的名称或商标 在阀体和铭牌上
2 压力等级 在阀体和铭牌上
3 压力/温度额定值:
a) 在最高操作温度下的最大操作压力
b) 在最低操作温度下的最大操作压力 在铭牌上
4 面-面/端-端结构长度 (7.4) 在铭牌上
5 阀体材料牌号 a:
材料符号如, AISI、 ASME、 ASTM 或 ISO
在阀体和铭牌上,熔炼识别号(如铸件或热处理号)仅在阀体上
6 阀盖/端盖材料牌号:
材料符号如 , AISI、ASME、ASTM、ISO 在阀盖/端盖[包括熔炼识别号9(如炉号)]
7 密封件标志b:
如与阀体材料不同,符号表示的是阀杆和关闭件密封面的材料
在铭牌上
8 阀门公称尺寸
a) 全径阀门: 阀门公称尺寸
b) 缩径阀门: 应按7.3的规定进行标记
在阀体或铭牌上或二者均有 (在适用时)
9 环接槽号 在阀门法兰边缘
10 阀门端的最低许用屈服强度(SMYS )(单位) 在阀体焊接坡口端
11 流体方向 (仅用于止回阀) 在阀体上
12 阀座密封方向 (仅用于阀门较偏嗜的方向) 爱阀体单独的识别板上
13 按DBB、 DIB-1或DIB-2的条款 B.10、 B.11、B.12 分别进行的阀座试验(在适用时) 在铭牌上
14 唯一系列号 在阀体和铭牌上
15 制造日期 (月和年份) 在铭牌上
16 ISO 14313 c 在铭牌上
a 当阀体是由一种以上的钢制造时,端连接材料控决定标记。
b MSS SP-25 是标记指南。.
c 对于本国际标准中相同国家采用的,.其他国家认定的,另外ISO 14313,如ISO 14313/API Spec 6D都应作上标记。
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14 发运准备
字发运期间,法兰和焊接端应进行试擦以保护垫片表面、焊接端和阀门内件。
保护盖应用木材、木材纤维、塑料或金属制成且应通过螺栓、铁环或合适的摩擦锁装置安全连接。阀盖端的设计应防止阀门被安装,除非阀盖端被去掉。
旋塞、球以及逆转的疏导闸阀应全部开启在发运期间,除非配置关闭失效的驱动器。
其他类型的闸阀应以全部开启的方式发运。
尺寸大于等于DN 200 (NPS 8)的止回阀在运输途中应以担保和支撑阀瓣的方式发运。警告应用指示标签的形式贴在保护盖上以方便在安装之前将起保护和支撑阀瓣的阀门内件材料进行移值。
带有阀杆延伸件和无开启机械装置的装载阀门应有一个关闭的环形空间以及保护至外箱的阀杆延伸件。
15 文件
下列所列出的文件应由制造厂按下列制造数据保存至少10年的时间。
a) 设计文件;
b) 焊接工艺规程 (WPS);
c) 焊接工艺评定记录 (PQR);
d) 焊工评定记录 (WPQ);
e) 无损检测人员的评定记录;
f) 试验设备校准记录;
g) 大于等于DN 50 (NPS 2)的阀门:
1) 阀体、阀盖/端盖以及端连接件/阀杆的材料试验报告以便追踪阀门唯一的系列号,
2) 系列号,
3) 压力试验结果。
h) 对于酸液用阀门,认证2应符合ISO 15156(所有部件)。
注 采购方或规则要求能规定一个长时间的保存期。。
制造厂提供的文件应清楚、易识别、可回收和可复制地,并无损坏。
采购方应规定附加文件符合附录C。
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附录 A
(指导性的)
无损检测要求
A.1 总则
本附录规定的无损检测要求,如果采购方规,定应由制造厂操作。
A.2 对铸件关键区域的100%射线照相检测
检测应按ASME B16.34-2004附录I进行。验收应符合ASME B16.34-2004附录I。
A.3 对易使用区域的100%射线照相检测
检测应按ASME B16.34-2004附录I进行。验收应符合ASME B16.34-2004附录I。
A.4 对铸件关键区域的100%超声波检测
检测应按ASME B16.34-2004附录IV进行。验收应符合ASME B16.34-2004附录IV。
A.5 对铸件易使用区域的100%超声波检测
检测应按ASME B16.34-2004附录IV进行。验收应符合ASME B16.34-2004附录IV。
A.6 对铸件表面区域的100%磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。验收应符合锅炉和压力容器规范第VIII卷第1册,附录6,除非认为小于5 mm的相关指示(圆整地和线形的)是可接受地。
A.7 对铸件表面区域的100%渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
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验收应符合锅炉和压力容器规范第VIII卷第1册,附录8,除非认为小于5 mm的相关显示(圆型和线型)是可接受地。
A.8 对锻件和板材表面区域的100%超声波检测
检测应按ASTM A388、 ASTM A435 或 ASTM A577进行,如果合适的话。验收应符合ASTM A388、 ASTM A435 或 ASTM A577,如果合适的话。
A.9 对锻件表面区域的100%磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录6。
A.10 对锻件表面区域的100%渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8。
A.11 对焊缝100%焊接射线照相检测
检测应按ASME锅炉和压力容器规范,第V卷,第2章进行。
对于线型显示,验收应符合ASME锅炉和压力容器规范第VIII卷第1册,UW-51。对于圆形显示验收应符合ASME锅炉和压力容器规范第VIII卷第1册,附录4。
A.12 对全焊透焊接的100%超声波检测
检测应按ASME锅炉和压力容器规范,第V卷,第4章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录12。
A.13 对焊缝焊接表面区域的100%磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录6或ISO 23278。
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A.14 对焊缝表面区域焊接100%的渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8或ISO 23277。
A.15 对螺栓的磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录6。
A.16 对螺栓的渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8。
A.17 对机加工表面100%的磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录6。
A.18 对机加工表面100%的渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8。
A.19 对焊接端焊缝坡口的渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8。
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A.20 对焊接端焊缝坡口的磁粉检测
检测应按ASME锅炉和压力容器规范,第V卷,第7章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录6。
A.21 对焊接堆层的渗透检测
检测应按ASME锅炉和压力容器规范,第V卷,第6章进行。
验收应符合锅炉和压力容器规范第VIII卷第1册,附录8,除非认为小于5 mm的相关显示(圆型和线型)是可接受地。
机加工堆层的验收标准符合锅炉和压力容器规范第VIII卷第1册,附录8,除非在密封区域没有显示。
A.22 对焊接端体积和表面的无损检测
焊接端体积的无损检测(见条款A.2、A.4 或 A.8)应在最小长度等于配对管件壁厚的1.5倍或为50 mm (两者去较大值)的情况下进行操作。表面无损检测应在阀门焊接坡口机加工端按条款A.19或 A.20进行操作。
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API Specification 6D / ISO 14313
附录 B
(指导性的)
附加试验要求
B.1 总则
本附录规定的附加试验要求应由制造厂进行 ,如果采购方规定。试验的频率也应由采购方规定,如果本附录中为做限定。
B.2 水压试验
根据协议,水压试验可在高于11.3 和 11.4规定的压力下和/或大于表9、10或11中规定的保压时间下进行。
B.3 低压气体阀座试验
B.3.1 验收
对于低压气体阀座试验合格的泄漏率应为:
对于软阀座阀门和润滑塞阀门,按ISO 5208:1993,A级(无可见泄漏)。
对于金属阀座阀门按ISO 5208:1993, D级。
B.3.2 类型 I
11.4中规定的阀座试验应在试验压力介于0.05 MPa (0.5 bar; 7.3 psi) 和0.10 MPa (1.0 bar; 14.5 psi) 之间用空气或氮气做为介质的情况下重复试验。
B.3.3 类型 II
11.4中规定的阀座试验应在试验压力介于0.55 MPa±00.7 MPa (5.5 bar ±0.7 bar;80.8 psi ±10.3 psi)之间用空气或氮气做为介质的情况下重复试验。
B.4 高压气体阀座试验
B.4.1 总则
高压气体阀座试验应在水压壳体试验之后进行。
注 — 高压气体阀座试验包含潜在的危害。应采取适当的安全保护措施。
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B.4.2 阀座试验
11.2和11.4中规定的阀座试验应被高压阀座试验用惰性气体作为试验介质所代替。试验压力和持续时间应按11.2和11.4规定地进行。
B.4.3 壳体试验
采购方指定的阀门应用惰性气体作为试验介质进行高压气体壳体试验。最小试验压力应为材料在t 38 °C (100 °F)时,7.2节所额定的压力额定值的1.1倍。试验持续时间应按表B.1进行。
表 B.1 — 气动壳体试验压力的最小持续时间
阀门尺寸 最试验持续时间
DN NPS
15~ 450
≥ 500 ½ ~18
≥20 15
30
B.5 抗静电试验
在启闭件和阀体之间的电阻以及在阀杆/轴和阀体之间的电阻应使用不超过12 V直流电源进行测量。电阻应在压力试验进行之前在干燥的阀门上进行测量且电阻值不应超过10Ώ。
至少对订购阀门5%的应进行试验。
B.6 扭矩/推力试验
操作球阀、闸阀或旋塞阀的最大扭矩或推力应在下列阀门操作状态下在采购方规定的压力下进行测量:
a) 开启至关闭,在孔口加压和腔体在大气压下。
b) 关闭至开启,在启闭件两侧都加压和腔体在大气压下。
c) 关闭至开启,在启闭件一侧加压和腔体在大气压下。
d) 在C的条件下,但启闭件的另一加压。
除密封剂是主要的密封之外,扭矩或推力应在没有密封剂的情况下测量。如果装配需要,采用粘度不超过SAE 10W 的发动机油或相当的润滑剂。
扭矩和推力试验应在壳体水压试验之后进行,如果规定也应在低压气体阀座试验之前进行。
扭矩或推力测得的结果应做出报告并且不应超出制造厂的预定扭矩/推力。
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B.7 驱动链强度试验
B.7.1 总则
试验扭矩应大于:
a) 制造厂预计的脱开扭距/推力的两倍,或
b) 测得的折断扭距/推力的两倍
试验扭距应用于启闭件阻塞至少一分钟的时间。
注 对于闸阀,扭距应进行拉伸或压缩,任何一种都应是很严格地。
B.7.2 验收标准
实验不应造成驱动链的任何永久形的可见变形。
对于球阀和旋塞阀,当传递设计扭距时,总的扭动程度不应超过在阀座和启闭件之间的重叠接触角度。
B.8 腔体泄压试验
B.8.1 频次
每个阀门都应进行试验。
如果腔体能保护超压,则在关闭和开启位置时通过启闭件的孔或沿着阀座密封的腔体泄压试验不要求。
B.8.2 带有内泄压座的耳轴式球阀和通道闸阀
带有内泄压座的耳轴式球阀和通道式的闸阀体腔泄压试验应为:
a) 在半开位置阀体充满水。
b) 关闭阀门使阀门的每个端部的试验接口溢出水流。
c) 对腔体加压,直到一个阀座泄放腔体压力至阀门端,然后记录此泄放压力。
d) 对于第二阀座泄放的阀门,要继续对腔体加压,直到第二阀座泄放压力,然后记录第二阀座的泄放压力。
泄放压力小于泄放阀门压力额定值的1.33倍时,泄放失效应拒收。
B.8.3 浮球阀
浮球阀腔体泄压试验的规程应为:
a) 阀门半开,阀门加压至7.2节对材料在38 °C (100 °F)下规定的压力额定值的1.33倍。
b) 关闭阀门,每个阀门端排放至大气压。
c) 阀门开至一半位置,监测腔体内的试验介质的泄放。在腔体内集有带压介质应予以拒收。
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B.9 氢致裂纹试验
用板材制成型的工艺润湿件和承压件应能抗氢致裂纹(HIC)。应根据NACE TM0284的氢致裂纹(HIC)进行演示,除非试验措施应符合NACE TM0177的以外。氢致裂纹(HIC)验收标准, 如裂纹敏感率(CSR)、裂纹-长度率(CLR)以及裂纹-厚度率(CTR) 应由采购方规定。
B.10 双截断和泄放阀
阀门半开且阀门和其腔体应用试验介质完全填满。然后关闭阀门,阀体放空阀门被打开以允许多余的介质从阀门腔体试验的连接处溢出。试验压力应同时用于阀门的两端。
阀座的紧度可通过阀腔连接处的溢漏程度进行监测。
B.11 双截断和泄放阀DIB-1 (阀座都为双向)
每一阀座应在双向上进行试验。
如果安装,应去掉腔体泄放阀门。阀门和腔体应用介质填满。阀门半开,直到试验介质通过腔体泄漏连接处溢出。
为在腔体方向上对阀座泄漏程度进行试验,应关闭阀门。试验压力应依次用于每一阀门端以对从阀前分离出的每一阀座进行试验。泄漏应通过腔体压力泄放连接处进行监测。
因此,每一阀座应按阀后阀座进行试验。阀门的两端都应进行排污以且阀门腔体应用试验介质进行填充。通过每一阀门的两端,压力应用于监测泄漏程度。在阀后阀座试验过程中,某些阀门的设计需要阀前和腔体的压力。
B.12 双截断和泄放阀 DIB-2 (一阀座单向以及一阀座双向)
双向阀座应在双向上进行试验。
如果安装,应去掉腔体泄放阀门。阀门和腔体应用介质填满。阀门半开,直到试验介质通过腔体泄漏连接处溢出。
为在腔体方向上对阀座泄漏程度进行试验,应关闭阀门。试验压力应依次用于每一阀门端以对从阀前分离出的每一阀座进行试验。泄漏应通过腔体压力泄放连接处进行监测。
为对腔体试验中的双向阀座进行试验,压力应同时用于阀腔和阀前端。应在阀门阀后端进行泄漏监测。
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API Specification 6D / ISO 14313
附录 C
(参考性的)
附加文件要求
采购方可选择下列附加文件:
a) 无损检测记录,
b) 焊接工艺规程
c) 工艺评定记录
d) 焊工技能评定
e) 对于酸性用阀门, 证书应符合ISO 15156(所有部件),
f) 承压件的压力试验报告,
g) 控压件的压力试验报告,
h) 符合本国际标准的合格证书,
i) 热处理报告(如 曲线),
j) 承压件和/或驱动链的设计计算书,
k) 控压件的设计计算书,
l) 压力试验报告 (包括压力、试验持续时间、试验介质和验收标准),
m) 无损检测人员评定记录,
n) 涂层/涂层证明,
o) 无损检测规程,
p) 校准记录 (当订货时,采购方指定设备要求),
q) 耐火试验证书,
r) 按照ISO 10474或EN 10204进行的材料检验证书,如果合适的话(当订购时,采购方应规定证书类型,以及其部件),
s) 由见证团体/机构所作的设计验证,
t) 由见证团体/机构所作的批准类型,
u) 安装、操作和维修的指示/手册
v) 总准备图
w) 部件和材料所示的横截面图,
x) 流量系数, Cv 或 K ,
y) 现质量管理体系证明
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API Specification 6D / ISO 14313
附录 D
(参考性的)
采购指南
D.1 总则
本附录提供的指南有助于采购方在订购阀门时对阀门类型的选择和规定技术条件要求的确定。
D.2 现场试验
已安装阀门试验时的压力,当阀门部分开启时压力不的超过阀门额定值的50%,或阀门关闭时压力不的超过阀门压力额定值的10%。
半开阀门的规定试验也可用全不开启的阀门进行操作,假设阀门腔被立即填满切通过阀腔的连接进行加压。
注: 带有外部泄压阀门的最大试验压力可以稍低(见7.8)。
D.3 泄压
当阀门处于全开和/或全关闭的位置时,特定的阀门设计将会在阀门腔体内产生腔体内压力。在特定区域腔体内流体的热膨胀回产生高的压力。
如果阀门无自泄压结构,应半7.8节在阀体上装上泄压接头。。
D.4 清管
在订购使用在管线上有清管要求的阀门时,采购方宜检查与清管工作相容的阀门结构。
注 1 文杜里或缩颈阀门可以不适用于大多数清管操作,包括智能型清管,但允许适用于泡沫清管的通道。
注 2 阀门中有驱动链或启闭件阻碍通孔,以其他方式处于全开位置的(如:双板式止回阀)不能进行清管。
注 3 特定带有凹槽的全径阀门可允许流体沿清管器或球体周围的旁通。
D.5 耐火试验
阀门的耐火设计应按照ISO 10497的耐火试验类型来评定。
以按ISO 10497、 API 6FA、 API 6FC、 API 6FD 或 API 607进行的耐火设计也可以接受。
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API Specification 6D / ISO 14313
D.6 附加试验
采购方可规定本国际标准中的任何附加试验要求。
D.7 阀门数据表
表D.1中的阀门数据报告有助于按照阀门标准来进行订货。
D.8 提供的资料
对采购方和/或制造厂,表D.2提供了必要的资料。
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API Specification 6D / ISO 14313
表 D.1 — 阀门数据表
所要求的规范
阀门设定的位置和功能
阀门的公称尺寸
最大操作压力
最大现场试验压力(见条款D.2)
阀门压力等级
最高使用温度
最低使用温度
液体或气体的使用
流体介质成分
规定的流体要求:排污、固体粒子、请管器等
阀门
阀门类型: 闸阀 旋塞阀 球阀 止回阀
设计类型
要求全径圆通道? 最小孔径
端部连接
进口管: OD(外径) ID(内径) _ 材料
法兰端? 是 否
普通凸面或环节?
如果环节,平面或凸面?
尺寸和压力等级,按照ASME B16.5 或 MSS SP-44 或 ASME B16.47, 系列 A
环垫或其它垫片类型和尺寸
注 垫片不作为阀门的零件提供。
焊接端? 是 否
附焊接端图示的技术要求。
特殊法兰或机械接头?
出口管接头: OD (外径) ID (内径) 材料
法兰端? 是 否
普通凸面或环节?
如果环节,平面或凸面?
尺寸和压力等级,按照ASME B16.5 或 MSS SP-44 或 ASME B16.47, 系列 A
环垫或其它垫片类型和尺寸
注 垫片不作为阀门的零件提供。
焊接端? 是 否
附焊接端图示的技术要求。
特殊法兰或机械接头?
长度: 端-端或面-面结构长度的任何特殊要求?
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API Specification 6D / ISO 14313
表 D.1 (续)
阀门操作
需要带手轮的齿轮箱吗? 如果需要,则给出细节:
对于水平轴手轮给出阀门开孔中心线到手轮中心线的距离: mm
或者,对于垂直轴的受轮,给出阀门开孔中心线到手轮轮缘中心的距离 : mm
注 带活动扳手的旋塞阀,必须单独订购扳手。
需要扳手?
需要锁紧装置? 类型
阀门支承
需要支承或支腿?
其他要求
补充要求 (见 附录 B 和附录 C)
耐火试验设计? 是 否
ISO 15156 (所有部件)? 是 否
泄压: 如果需要泄压装置,这些装置是否有特殊要求?
排放连接: 有何要求?
旁通连接: 有何要求?
要求提供补充文件? (见附录C)
第三方对工作/试验的见证
要求油漆或涂层?
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API Specification 6D / ISO 14313
表 D.2 — 需制造厂和/或采购方提供的资料汇总
条款/子条款 资料 采购方 a
6.2.2 缩径孔径而不是表中所示的 P
6.2.2 无环开孔的启闭件尺寸 A
6.2.2 大于DN 600的缩径孔启闭件开孔 A
7.1 压力容器设计 A
7.2 中级设计压力和温度 P
7.2 最小设计温度 P
7.4 面-面或端-端结构长度 A
7.4 不是所列出的公差 A
7.5 建议最大压差 P
7.5 阀门操作数据, 扭矩/推力, Cv, K或转动数
v M-P
7.6 清管要求 P
7.7.1 法兰可选标准 A
7.7.2 焊接坡口 A
7.7.2 配对管数据 P
7.7.3 其他端连接 P
7.8 确定流体是否能在阀腔中被截流 M
7.8 压力泄放,如果液体或凝结使用不要求 A
7.8 压力泄放, 如果使用空气需要 A
7.8 试验要求 P
7.9 可选用的放空/排污连接装置 P
7.9 螺纹资料 A
7.9 连接尺寸 A
7.10 密封剂注射 P
7.11 延伸的排污、放空和密封剂注射点的安全保护 P
7.11 排污、放空和密封剂注射管线的安全保护 A
7.11 设计压力和尺寸等, 延伸的排污、放空和密封剂注射管线 P
7.11 延伸注射管线的最大注射压力,在没有采购方的技术条件书的情况下
M
7.11 密封剂管线尺寸 A
7.12 放空、排污和注射管线阀门的要求 P
7.13 扳手头部设计 P
7.13 手轮直径 A
7.13 转数 M
7.14 锁定装置 P
7.18.1 驱动装置输出口, 如果大于驱动链强度 A
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API Specification 6D / ISO 14313
表 D.2 (续)
条款/子条款 资料 采购方 a
7.19 吊耳点 A
7.19 吊耳工艺 M
7.20.3 在压力以及管件载荷和动力下阀门的功能演示 M
7.22 耐火类型的试验证明要求 P
7.22 耐火类型的试验证明,如果没按条款D.5进行 A
7.23 抗静电设备, 如果在软密封阀上不提供 A
7.23 按条款B.5进行的抗静电设备试验 P
8.1 材料牌号 A
8.2 流体的相容性 P
8.4 化学成分极限 A
8.4 焊接端化学成分 A
8.4 其他材料的化学成分 A
8.5 其他材料的夏比威试验 A
8.6 发生氢脆的螺栓 A
8.7 酸性用要求 P
8.7.2 氢致裂纹试验的验收标准 A
9.1 满足管线要求的附加焊接要求 P
9.3 使用其他硬度的试验方法 A
9.4 透壁焊缝 A
9.4 纠正板材和锻件的锻件返修 A
9.4 取除缺陷和进行返修的技术条件 M
10.1 无损检测要求 P
10.4 在最终热处理之前的无损检测 A
10.4 焊接返修的无损检测要求 P
10.5 焊接端无损检测 P
11.1 附录B中的补充试验 P
11.1 使用轻油作为水的可选试验介质 A
11.1 试验序列 A
11.1 使用试验用水中的防冻剂 A
11.3 关闭端的方法 A
11.4.1 试验中去除的润滑剂 A
11.4.3 其他泄漏率 A
11.4.4.3 阀门阀座的功能特性 P
11.4.5 腔体泄压试验 P-M
11.4.7 选择性的试验:高压气体而不是水 A
11.5 排污、放空和密封管线的气动试验 A
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API Specification 6D / ISO 14313
表 D.2 (续)
条款/子条款 资料 采购方 a
11.5 密封剂注射管线的试验压力 A
12 涂层要求 A
13 小于等于NPS 2 的阀门标记要求的省略 A
13 标记要求 P
15 较长数据保持时间要求 P
15 补充资料要求 P
附录 A 无损检测要求 P
附录 B 试验补充要求 P
附录 C 文件补充要求 P
附录 D 采购指南 P
a M 由制造厂提供的显示资料。
M-P 当采购方要求时由由制造厂提供的显示资料。
P由采购方提供的显示资料。
显示资料应由协商确定。
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API Specification 6D / ISO 14313
附录 E
(指导性的)
标记示例
为解释按本国际标准规定的标记要求:一台200 mm 的碳钢阀门,带有压力等级为600 (PN 100)的钢垫端环节法兰,面-面结构长度为664 mm ,最大工作压力值为10 MPa (100 bar),密封件为13%铬钢,2007年4月制造,宜按下列标记:
在阀体上
ABCO (第1项: 制造厂名称)
PN 100 或 600 (第2项: 压力等级)
WCC (第5项: 阀体材料)
DN 200 或 8 (第6项: 阀门公称尺寸)
注 第6项还可以标记在铭牌上或在阀体和铭牌上都标识
R49 (第9项: 法兰边缘的钢垫识别号)
12345 (第13项: 出厂序列号)
在阀盖/盖上
12345 (第6项: 阀盖/盖材料和熔炼代号)
在铭牌上
ABCO (第1项: 制造场)
PN 100 或 600 (第2项: 压力等级)
在29 °C时为10,4 MPa or 104 bar;
在20 °F时为1 500 psi (第3项:在最低操作温度下的最大操作压力)
在121 °C时为10,2 MPa 或102 bar;
在250 °F时为1 478 psi (在最高操作温度下的最大操作压力)
WCC (第5项: 阀体材料)
阀杆 CR13
阀瓣 CR13
阀座 CR13
或
CR13 CR13 CR13
或
CR13
CR13
CR13 (第7项: 密封件识别号)
664 mm 或 26.13 (第4项: 面-面/端-端结构长度,见7.4)
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API Specification 6D / ISO 14313
DN 200 或 8
或
DN 200 150或8 6
或
DN 200R 或 8R
规定的最小屈服强度为276MPa或40KSI (第8项: 全径阀门的公称尺寸)
(第8项:缩径阀门的公称尺寸)
(第8项: 缩径阀门的公称尺寸)
(第10项: 规定的最小屈服强度(SMYS))
DBB、DIB-1或DIB-2, 如果合适的话 (第13项: 当阀座试验分别按照条款B.10、B.11 或B.12进行时)
12345 (第14项:出厂序列号)
4-07 或 4/07 (第15项: 制造日期)
ISO 14313 (第16项: 本国际标准号)
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API Specification 6D / ISO 14313
附录 F
(指导性的)
API 会徽
F.1 适用范围
API会徽允许API 持证者在产品上使用API会徽。产品上标有API会徽提供了显著的证据,即:这些产品符合确认的质量体系,符合API承认的国际油气工业产品规范。API会徽大纲向国际油气工业递交了重要的数据,通过将供方的质量体系的确认和满足规定的产品规范要求联系在一起。
当连同使用API取证协议要求时,API Q1规范全部规定了希望按API产品规范承提供的有API字母的产品的供货方自愿取证的要求。
只有在通过现场审核确认取证者符合API Q1规范全部描述要求以及API规范产品的要求,API会徽大纲证书才能发放。用户/使用者被要求报告有API字母的产品的所有问题。API会徽大纲的有效性能通过用户/使用者报告发生在有API字母的产品上的问题得到增强。不一致报告可使用https://ncr.api.org.中的API不一致报告体系。API征求API 中规定的不一致品要求的新产品上的信息、 失效因素(失效的故障),其可以判断规范缺陷或API 规定的不一致品要求所引起的因素。
对API会徽取证者的指导性文件,本附录按照API规定的要求阐明了API会徽大纲要求,请与API联系,地址1220 L Street, N. W., Washington, DC 20005或电话02-962-4791或电子邮箱certification@api.org。
F.2 引用标准
除了第三章所列的参考标准值以外,本附录参考如下标准:
API Q1规范
对于会徽大纲的持证者,引用这些要求是强制性的,由制造厂使用的参考标准既可以是第三章所列的版次,也可以是最新版本所列的版次。
F.3 API 会徽大纲: 持证者的责任
F.3.1 对于所有想要获得保持和使用会徽的组织机构,随时要求与下列内容相符合:
a. API Q1规范质量管理体系要求,
b. API Q1规范,附录A,API会徽大纲要求,
c. 对于取证组织机构,API 规范产品中包含的要求,
d. API大纲会徽协议中包含的要求。
F.3.2 当持证机构提供API会徽产品,需要其符合API 规定要求,API Q1规范,包括附录A。
F.3.3 每个持证者应按下列要求控制API会徽的使用:
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API Specification 6D / ISO 14313
a. 持证者按照适用的API产品规范规定的标志程序,在 产品上使用证书号、制造日期。至少,制造日期应为代表月分的两位数,以及代表年份的两位数(如2007年的05-07)除非在API产品规范上规定。当无API产品规范标记要求时,持证者应限定规范产品的使用地方。
b. 在制造过程中,API会徽和在任何前党时间使用,当应按持证者的API会徽标记进行移出,如果随后发现产品与API规定的要求不一致。与API规定要求不一致的产品不应显示API会徽,
c. 只有API 持证者可以应用会徽和其证书用于有API字母的产品。对于某些生产工艺或产品类型,应采用可选者的会徽标记。对于会徽标记规程的先行的API 要求也应在API 政策文件、会徽标记要求以及会徽大纲网页http://www.api.org/certifications/monogram/中详细列出。
d. API会徽应在持证者的工厂使用,
e. 使用和去除API会徽应在持证者API会徽标记规程中明确定义。
F.3.4 API 产品规范要求的记录应按规定的周期予以保存。规定的质量体系有效运行的演示业绩的记录应至少保存5年。
F.3.5 对于预期的证书持有者的质量大纲的改变,对于质量手册的程度要求的改变,早与证书持有者的质量体系合并之前应提交给API 。
F.3.6 在没有证书授权(证书编号)的申明情况下,证书持有者不应在信头或任何广告中(包括公司-赞助的网址)使用API会徽。
F.4 标记要求
这些标记要求仅适用于那些希望在他们的产品上标有API 会徽的API 持证者。
F.4.1 制造厂除13章中表12的第16项的标记要求之外,还应在带有“API 6D”设备的铭牌上有标记。
F.4.2 作为最低要求,设备上的标记应采用英制(权威的)单位。
F.4.3 除了第13章的标记要求之外,还应在铭牌上标上The API 会徽标记。对于小于DN 50 (NPS 2)的阀门,铭牌上不应省略,而是用不锈钢线附在上面。
F.4.4 不应使用API 会徽证书编号除非标记在连接件。
F.5 API 会徽大纲: API 责任
F.5.1 API 应保持报告发生在有API字母的产品上的问题。API 规定的不一致品案例要求可为审核持证这的因素(也被称为审核“原因”)。
F.5.2在没有引用取证者、顾客或使用者的情况下,应报告规程缺陷记录的案例,以便从API 小组委员会18和适当的API 标准小组委员会获得纠正的措施。
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API Specification 6D / ISO 14313
参考文献
[1] API 6FA, 阀门的耐火试验规范
[2] API 6FC, 具有自动上密封阀座的耐火试验规范
[3] API 6FD, 止回阀的耐火试验规范
[4] API 607, 阀门试验规范 — 耐火试验要求
[5] API Spec 6D, 管线阀门
[6] ISO 14723, 石油和天然气工业 — 管线运输系统 — 海底管线阀门
[7] ISO/TS 29001, 石油,石油化工和天然气工业 —质量管理体系— 生产和使用的要求
[8] ISO 5211, 工业用阀门 —部分回转阀门驱动器附件
[9] ISO 13623, 石油和天然气工业 —管线运输系统
[10] MSS SP-25-1998, 阀门,管件,法兰和管接头标准标记体系
[11] EN 12516-1, 工业用阀门 — 壳体设计强度 — 第1篇: 钢制阀门外壳的列表法
[12] EN 13445-3, 非耐火压力容器— 第3篇: 设计
[13] ASTM E18, 金属材料洛氏表面硬度的测试方法
[14] ASTM E92, 金属材料维氏表面硬度的测试方法
[15] ASME B16.25-2003, 对焊端部
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Not for Resale, 04/17/2008 02:31:08 MDTon.class
THERE’S MORE
WHERE THIS CAME FROM.
API provides additional resources and programs to the oil and natural gas industry which are
based on API Standards. For more information, contact:
API MONOGRAM® LICENSING PROGRAM
Phone: 202-962-4791
Fax: 202-682-8070
Email: certification@api.org
API QUALITY REGISTRAR
(APIQR®)
> ISO 9001 Registration
> ISO/TS 29001 Registration
> ISO 14001 Registration
> API Spec Q1® Registration
Phone: 202-962-4791
Fax: 202-682-8070
Email: certification@api.org
API PERFORATOR DESIGN REGISTRATION PROGRAM Phone: 202-682-8490
Fax: 202-682-8070
Email: perfdesign@api.org
API TRAINING PROVIDER CERTIFICATION PROGRAM
(API TPCPTM)
Phone: 202-682-8490
Fax: 202-682-8070
Email: tpcp@api.org
API INDIVIDUAL CERTIFICATION PROGRAMS (ICP®)
Phone: 202-682-8064
Fax: 202-682-8348
Email: icp@api.org
API ENGINE OIL LICENSING AND CERTIFICATION SYSTEM (EOLCS) Phone: 202-682-8516
Fax: 202-962-4739
Email: eolcs@api.org
API PETROTEAM (TRAINING, EDUCATION AND MEETINGS) Phone: 202-682-8195
Fax: 202-682-8222
Email: petroteam@api.org
API UNIVERSITYTM
Phone: 202-682-8195
Fax: 202-682-8222
Email: training@api.org
Check out the API Publications, Programs, and Services Catalog online at www.api.org.
Copyright 2008 – API, all rights reserved. API, API monogram, APIQR, API Spec Q1, API TPCP, ICP, API University and the API logo are either trademarks or registered trademarks of API in the United States and/or other countries.
Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS
Not for Resale, 04/17/2008 02:31:08 MDTon.class
Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS
Not for Resale, 04/17/2008 02:31:08 MDTon.class
Product No: GX6D23
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Copyright American Petroleum Institute
Provided by IHS under license with API Licensee=US LOCATION(MVD FROM 2458000)/5940240007
No reproduction or networking permitted without license from IHS
Not for Resale, 04/17/2008 02:31:08 MDTon.class
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